• International Journal of Precision Engineering and Manufacturing
• /
• 제1권1호
• /
• pp.118-126
• /
• 2000

Die-casting burr to casting process is removed by post-process for assembly and quality control of product. Though robot has been widely used for deburring job before. CNC exclusive machine is currently developed for high power, high speed machining and quick tool change. Deburring tool path with complex 3D curve type is defined to make out deburring NC program. But there is no efficient method to define it currently used methods with teaching probe on machine. In this study the efficient method to make out deburring NC program is developed. 5-axis digitizing machine is used to receive data of deburring path. And the post process for NC program generation is developed in consideration of the machining conditions. The developed system is not dependent on the skill of operator and has the advantage to maintain the flexibility of job to modify NC program due to the wear of tool and aging of the die casting.

• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
• /
• pp.1364-1367
• /
• 1996

Recently, direct rolling process, called as strip casting process, has been interested in to save production cost by reducing forming processes. In direct rolling process, since a steel strip of thickness 1-5(mm) can be produced directly from molten metal, it can eliminate secondary hot rolling process. On the other hand, since many process variables are existed in this process and relation of these variables is very complex, it is difficult to realize the process design and the quality control. In this paper, as first step to overcome above difficulties, the quantitative relationship of the process variables affected to quality of the strip has been carried out through the numerical analysis. Also, we determined the process variable to monitor the quality in the direct rolling process. As a result, we show that the solidification final point, called as Nip point, was related directly to quality of the strip.

• 대한기계학회논문집B
• /
• 제23권1호
• /
• pp.12-24
• /
• 1999

A computer program has been developed for analyzing the two-dimensional, unsteady conservation equations for transport phenomena in the molten region of twin-roll continuous casting in order to predict the turbulent velocity, temperature fields, and solidification process of the molten steel. The energy equation of the cooling roll is solved simultaneously with the conservation equations of molten steel in order to consider heat transfer through the cooling roll. The results show the velocity, temperature and solidification pattern in the molten region with roll temperature as a function of time. The results for velocity and temperature fields with solidification are compared with those without solidification, giving different thermofluid characteristics in the molten region. We also investigated the effects of revolutional speed of roll, superheat and nozzle geometry on the turbulent flow, temperature and solidification in the molten steel and temperature fields in the cooling roll.

• 한국생산제조학회지
• /
• 제7권2호
• /
• pp.9-14
• /
• 1998

One of the areas in the continuous casting process that up to this point, has not been definitively instrumented is a method of reliably locating the part of a continuously cast strand that remains liquid for a period after the outer portion has solidified. To solve the problem. Electromagnetic Trandsducers(EMAT) which operate across an air gap without the need for a coupling medium has been developed. The system was designed to employ a through transmission technique which enhanced the signal-to-noise ratio. The Al 75$\times$75mm and 75$\times$100mm simulators with 2, 4, 8, 16, 32 mm hole respectively has been produced in order to verify the developed EMAT system and to measure to liquid core in continuous casting strand. The system developed can be employed for the optimization of torch cutting speed and for the final cut length of the bloom as well as calculation of average bloom temperature.

• 한국주조공학회지
• /
• 제27권4호
• /
• pp.173-178
• /
• 2007

The bearing bracket, which has produced by the squeeze casting for the high strength in lightweight part of automobile, was developed by the rheocasting process using the H-NCM slurry. Compared with the squeeze casting, the rheocasting process has some merits such as shortening cycle-time, reducing total weight, and increasing productivity. In this study, partial feeding test was carried out by controlling plunger stroke length and compared with semisolid simulation. Optimal casting parameters such as injection speed and stroke variations were established. Sound products with integral microstructure were obtained by the H-NCM slurry and X-ray analysis also showed the integral condition throughout the entire parts.

• 한국주조공학회지
• /
• 제11권6호
• /
• pp.482-490
• /
• 1991

This study presents the wear characteristics of Ti alloys (Pure Ti, Ti-6Al-4V, Ti-5Al-2.5Sn) fabricated by centrifugal precision casting in an Ohara dental titanium casting machine. It was found that the hardness of the surface region is higher than that of the interior region. It is considered that the oxygen adsorption in the surface region during casting, leads to the interstitial solid solution hardening. Wear resistance incerases in the order of pure Ti, Ti-6Al-4V, Ti-5Al-2.5Sn alloys. The interior hardness value increases in the same order. The specific wear rate increases with applied load and increases monotonously with sliding speed. The Fe transfer from the counterpart material was observed on the worn surface of the Ti-5Al-2.5Sn alloy. Oxidative wear occurs at low sliding speeds and mechanical fracture wear occurs at high sliding speeds.

• 한국정밀공학회지
• /
• 제17권1호
• /
• pp.93-100
• /
• 2000

Die-casting burr due to casting process is removed by post-process for assembly and quality control of product. Though robot has been widely used for deburring job before, CNC exclusive machine is currently developed f3r high power, high speed machining and quick tool change. Deburring tool path with complex 3D curve type is defined to make out deburring NC program. But there is no efficient method to define it currently used methods with teaching probe on machine. In this study the efficient method to make out deburring NC program is developed. 5-axis digitizing machine is used to receive data of deburring path. And the post processor for NC program generation is developed in consideration of the machining conditions. The developed system is not dependent on the skill of operator and has the advantage to maintain the flexibility of job to modify NC program due to the wear of tool and aging of the die casting.

• 한국주조공학회지
• /
• 제20권6호
• /
• pp.377-385
• /
• 2000

Al matrix composites as the most promising MMCs can be expected to be excellent engineering materials in the nearest future. So as to improve material properties of composite, many manufacturing processes have been developed. Among them, squeeze casting process which offers fine microstructure and near-net-shape is one of the most successful MMCs manufacturing processes. But, in case of with subsieve size particles (under 44 ${\mu}m$), it is very difficult to homogeneously distribute particles in matrix of Al matrix composite by various casting processes, including squeeze casting used so far. Duplex process which was developed in previous study was used to distribute the particle of subsieve size more homogeneously in matrix of Al matrix composite. Microstructures, wear and heat resistance characterization of Al-Si-Cu-Mg-(Ni)/SiCp manufactured by duplex process were examined to clarify the effect of manufacturing conditions, particle size of reinforcement and alloying elements. Al matrix composites reinforced with SiCp(10 ${\mu}m$) have the lowest wear amount among composites reinforced with 3 ${\mu}m$, 5 ${\mu}m$ and 10 ${\mu}m$ SiCp. The wear amount of Al matrix composites with 10 wt.% SiCp(3, 5, 10 ${\mu}m$) was decreased according to the increase of the sliding speed because abrasive wear takes place at high sliding speed of 4m/s and worn debris with block type occurs at low sliding speed of 1m/s. As for heat resistance, it is made clear that remarkable heat resistance property can be obtained by addition of Ni element in Al matrix composites.

• 한국콘텐츠학회논문지
• /
• 제19권9호
• /
• pp.666-673
• /
• 2019

몰입 가상현실 환경에서 사용자들은 다양한 가상객체들을 선택하여 목표로 하는 일을 수행할 수 있다. 사용자가 원하는 가상객체를 선택하기 위해서는 일반적으로 사용자의 시야에서 가상의 선분을 발사하여 그 선분과 객체가 일치되었을 때 객체를 선택하게 하는 Ray-Casting이나 여러 객체들을 동시에 선택해서 원하는 객체를 선택하는 Cone-Casting 기반의 객체선택 방법들이 널리 사용된다. 하지만 CAD에서 사용되는 가상객체들은 그 자체적으로 세부적인 작은 객체들로 구성되고 결합이 되어 있어서 사용자의 시야에서 원하는 객체를 기존 방법들로 선택하는 경우 사용자가 원하는 객체가 아니라 다른 객체가 선택되는 모호성 문제가 발생하여 원하는 객체를 선택하는데 문제가 발생하며, 그룹으로 객체를 선택하더라도 원하는 객체를 선택하기 위해서 결국 가상객체들의 위치 및 구조 등을 변경해야 하는 추가 작업을 해야 하는 문제가 발생한다. 본 논문에서는 가상객체가 여러 작은 세부적인 가상객체들로 구성이 되어 있더라도 이들이 가지고 있는 공간적인 연관 관계를 계산하고 이 연관 관계에 따라서 세부적인 가상객체들을 펼치거나 줄여서 사용자가 선택을 원하는 객체를 빠르고 정확하게 선택하는 방법을 제공한다. 본 논문에서는 본 논문에서 제안한 Adaptive-Casting 선택 방법과 기존의 Ray-Casting 과 Cone-Casting 방법들과 성능비교 실험을 하였다. 실험 결과 본 논문에서 제안한 방법이 사용자가 원하는 객체를 선택할 때 걸리는 속도가 가장 빠르면서 정확하다는 결과를 보여주었다.

• 한국주조공학회지
• /
• 제27권6호
• /
• pp.237-242
• /
• 2007

To improve the quality of the product and the cost efficiency, the joining of A356 alloy to an Al-18wt%Si alloys has been performed by centrifugal casting. The influence of the mold preheating temperature, the pouring temperature and the rotational velocity of the mold on the microstructures of the shell in the centrifugal casting was investigated using the experimental and simulation methods. In the present study, the cellular automaton (CA) technique and the finite volume method (FVM) were adopted to simulate the evolution of the macro structures and to calculate the temperature profiles, respectively. The evolution of the microstructures was also simulated using a modified cellular automaton (MCA) model. The optimal rotational speed of the mold for obtaining the sound shape of the shell was estimated experimentally to be over 1200 rpm. For the uniform microstructure, the outer shell needs to be cast with higher preheated mold temperature and lower pouring temperature, and the melt was poured at lower temperature in the inner shell. In order to obtain the sound shape of the joining, the different materials were poured simultaneously.