• Title/Summary/Keyword: Casting Beam

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Steeraxle Casting Beam Design of Forklift Truck by Fatigue Life Analysis (피로수명해석에 의한 지게차용 후차축 주물빔 설계)

  • Park, Jin-Hong;Koo, Jae-Mean;Lee, Oh-Young;Seok, Chang-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.11
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    • pp.1309-1315
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    • 2011
  • The design process for obtaining the reliable steeraxle casting beam of fork lift truck is studied in this paper, as the casting beam is major component of steeraxle which has a steering function at driving. In this study, the driving mode and damage pattern of casting beam which could be occurred from the customer site were analyzed and it established the design process to predict the fatigue life by FEA(Finite Element Analysis) so that the reliability of steeraxle casting beam could be verified at DVT(Design Validation Test) mode. This paper provides guidance on the process of designing the reliable steeraxle casting beam at the initial design stage and also, provides guidance on the process of solving the problem when the failure is occurred in the field.

Effect of horizontal joints on structural behavior of sustainable self-compacting reinforced concrete beams

  • Ibrahim, Omar Mohamed Omar;Heniegal, Ashraf Mohamed;Ibrahim, Khamis Gamal;Agwa, Ibrahim Saad
    • Advances in concrete construction
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    • v.10 no.5
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    • pp.455-462
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    • 2020
  • This study investigated the effect of horizontal casting joints on the mechanical properties and structural behavior of sustainable self-compacting reinforced concrete beams (SCRCB). The experimental research consisted of two stages. The first stage used four types of concrete mixtures which were produced to indicate the effects of cement replaced with cement waste at 0%, 5%, 10%, and 15% by weight of cement content on fresh concrete properties of self-compacting concrete (SCC) such as, passing ability, filling ability, and segregation resistance. In addition, mechanical properties such as compressive, tensile, and flexural strength were also studied. The second stage selected the best mixture from the first stage and studied the effect of horizontal casting joints on the structural behavior of sustainable SCRCBs. The effect of horizontal casting joints on the mechanical properties and structural behavior were at the 25%, 50%, 75%, and 100% of sample height. Load deflection, failure mode, and theoretical analysis were studied. Results indicated that the incorporation of replacement with cement waste by 5% to 10% led to economic and environmental advantages, and the results were acceptable for fresh and mechanical properties. The results indicated that delaying the time for casting the second layer and increasing the cement waste in concrete mixtures had a great effect on the mechanical properties of SCC. The ultimate load capacity of horizontal casting joints reinforced concrete beams slightly decreased compared with the control beam. The maximum deflection of casting joint beams with 75% of samples height is similar with the control beam. The experimental results of reinforced concrete beams were substantially acceptable with the theoretical results. The failure modes obtained the best forced casting joint on the structural behavior at 50% height of casting in the beam.

Experimental Study on Deformation Resistance Capacity of SY Permanent Steel Form for RC Beam and Girder under Casting Concrete (SY 비탈형 보 거푸집의 콘크리트 타설시 변형저항성능에 관한 실험적 연구)

  • Bae, Kyu-Woong;Shin, Sang-Min
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.6
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    • pp.605-615
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    • 2021
  • Recently, to shorten construction periods and reduce labor costs, the need for a corrugated beam form in the RC structure is being emphasized. The purpose of this study is to evaluate the deformation performance of SY Beam, a newly developed corrugated beam form work, during concrete casting. The standard cross-sectional shape of SY Beam was determined by modeling the deck structure of various thicknesses using the MIDAS GEN program. As a result, the cross-sectional dimensions of the SY Beam were determined to be 400mm and 450mm in width and height, respectively. A total of three SY Beam specimens were fabricated using steel plate thicknesses of 0.8, 1.0, and 1.2mm. The load conditions applied during casting concrete at the actual site are reflected. The vertical and horizontal displacements of the SY beam were measured during concrete casting. As a result, the vertical displacement showed a tendency to decrease as the thickness increased. Considering both vertical and horizontal displacement, the case with steel plate thickness of 1.2mm is the safest and most immediately applicable to the field. In the future, to secure manufacturability, constructability, and economics, the optimum steel plate thickness should be derived, and additional analysis and experimental studies for 1.05, 1.1, and 1.15mm are required.

An experimental study of the mechanical performance of different types of girdling beams used to elevate bridges

  • Fangyuan Li;Wenhao Li;Peifeng Wu
    • Structural Engineering and Mechanics
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    • v.85 no.4
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    • pp.563-571
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    • 2023
  • Girdling underpinning joints are key areas of concern for the pier-cutting bridge-lifting process. In this study, five specimens of an underpinning joint were prepared by varying the cross-sectional shape of the respective column, the process used to treat the beam-column interface (BCI), and the casting process. These specimens were subsequently analyzed through static failure tests. The BCI was found to be the weakest area of the joint, and the specimens containing a BCI underwent punching shear failure. The top of the girdling beam (GB) was subjected to a circumferential tensile force during slippage failure. Compared to the specimens with a smooth BCI, the specimens subjected to chiseling exhibited more pronounced circumferential compression at the BCI, which in turn considerably increased the shear capacity of the BCI and the ductility of the structure. The GB for the specimens containing a column with a circular cross-section exhibited better shear mechanical properties than the GB of other specimens. The BCI in specimens containing a column with a circular cross-section was more ductile during failure than that in specimens containing a column with a square cross-section.

Experimental Cyclic Behavior of Precast Hybrid Beam-Column Connections with Welded Components

  • Girgin, Sadik Can;Misir, Ibrahim Serkan;Kahraman, Serap
    • International Journal of Concrete Structures and Materials
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    • v.11 no.2
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    • pp.229-245
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    • 2017
  • Post-earthquake observations revealed that seismic performance of beam-column connections in precast concrete structures affect the overall response extensively. Seismic design of precast reinforced concrete structures requires improved beam-column connections to transfer reversed load effects between structural elements. In Turkey, hybrid beam-column connections with welded components have been applied extensively in precast concrete industry for decades. Beam bottom longitudinal rebars are welded to beam end plates while top longitudinal rebars are placed to designated gaps in joint panels before casting of topping concrete in this type of connections. The paper presents the major findings of an experimental test programme including one monolithic and five precast hybrid half scale specimens representing interior beam-column connections of a moment frame of high ductility level. The required welding area between beam bottom longitudinal rebars and beam-end plates were calculated based on welding coefficients considered as a test parameter. It is observed that the maximum strain developed in the beam bottom flexural reinforcement plays an important role in the overall behavior of the connections. Two additional specimens which include unbonded lengths on the longitudinal rebars to reduce that strain demands were also tested. Strength, stiffness and energy dissipation characteristics of test specimens were investigated with respect to test variables. Seismic performances of test specimens were evaluated by obtaining damage indices.

A study on the effect of ultrasonic beam skewing based on theoretical model approach in CCSS (원심 주조 스텐레스 강에서의 이론적 모델을 통한 Beam Skewing 영향 고찰)

  • Lee, S.L.;Lim, H.T.;Lee, Y.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.10 no.1
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    • pp.24-28
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    • 1990
  • Centrifugally Cast Stainless Steel generally shows similar structure to the weld in austenitic stainless steel in the point of casting. When examining this material ultrasonically, the beam does not generally propagate straightforward but rather deviates from its original direction and this phenomenon called skewing is originally caused by anisotropic material. In order to calculate the beam skewing effect theoretically, work has been performed based on a model approach which has regarded material itself as having been composed of multi-layered columnar dendrite structure and the result was compared with the one from experiment. The result from both theory and experiment showed good correlation and ultrasonic beam showed the least skewing with around 45 degree incident angle.

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Experimental study on simplified steel reinforced concrete beam-column joints in construction technology

  • Teraoka, Masaru;Morita, Koji;Sasaki, Satoshi;Katsura, Daisuke
    • Steel and Composite Structures
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    • v.1 no.3
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    • pp.295-312
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    • 2001
  • The purpose of this paper is to propose a new type of steel reinforced concrete (SRC) beam-column joints and to examine the structural performance of the proposed joints, which simplify the construction procedure of steel fabrication, welding works, concrete casting and joint strengthening. In the proposed beam-column joints, the steel element of columns forms continuously built-in crossing of H-sections (${\Box}$), with adjacent flanges of column being connected by horizontal stiffeners in a joint at the level of the beam flanges. In addition, simplified lateral reinforcement (${\Box}$) is adopted in a joint to confine the longitudinal reinforcing bars in columns. Experimental and analytical studies have been carried out to estimate the structural performance of the proposed joints. Twelve cruciform specimens and seven SRC beam-column subassemblage specimens were prepared and tested. The following can be concluded from this study: (1) SRC subassemblages with the proposed beam-column joints show adequate seismic performances which are superior to the demand of the current code; (2) The yield and ultimate strength capacities of the beam-to-column connections can be estimated by analysis based on the yield line theory; (3) The skeleton curves and the ultimate shear capacities of the beam-column joint panel are predicted with a fair degree of accuracy by considering a simple stress transfer mechanism.

An Adaptive Beam Tracing for Visual Simulation of Ray Propagation in Wireless Communications Systems

  • Makino, Mitsunori;Xiaoyi, Cao;Shirai, Hiroshi;Shinoda, Shoji;Kawakita, Kenji
    • Proceedings of the IEEK Conference
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    • 2002.07a
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    • pp.54-57
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    • 2002
  • In this paper, an adaptive beam tracing method with revised subdivision technique is proposed, in which the beam is generated by a set of three rays. According to reflection and/or refraction of the rays on the buildings and/or ground, additional rays are generated adaptively and the beam is subdivided efficiently and automatically. After generation of the set of beams, we transform the electromagnetic wave propagation data into volume data. Then one can visualize the data of propagation with reflection, refraction and interaction in full three dimensional space at any viewpoint by the so-called ray casting algorithm, which is one of the most useful methods in compute. graphics(CG).

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Experimental Study on the Flexural Behavior of Reinforced Hooked Steel Fibrous Concrete Beam (훅트강섬유보강철근콘크리트보의 휨거동에 관한 실험적 연구)

  • 심종성;이차돈;김규선;오홍섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.311-318
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    • 1995
  • Increases in strength and ductilities of steel fiber reinforced concrete(SFRC) under direct tension and compression result in improvements of flexural behavior of reinforced steel fibrous concrete beam(RSFCB) Use of hooked steel fibers in stead of round steel fibers enhances futher the structural porperties of a beam due to their greater mechanical bond resistance compared to that of round steel fibers. Flexural strength, initial stiffness ductility and failure mechani는 of RSFCB are dependent upon material and structural parameters and among which are the volume fraction of fibers, reinforcement ratio, and casting depth of SFRC in a beam section. The flexural behavior of RSFCB's are examined experimentally in this study and some conclusions are made regarding those effects of main material and structural parameters on the overall behavior of RSFCB.

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A Reliability Analysis on the To-Box Reinforcement Method of PSC Beam Bridges (PSC보의 박스화 보강방법의 신뢰성해석)

  • Bang, Myung-Seok
    • Journal of the Korean Society of Safety
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    • v.21 no.3 s.75
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    • pp.94-100
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    • 2006
  • The goal of this study is to show the way to increase the safety of deteriorated PSC beam bridges by the to-box reinforcing method. This method is to change the open girder section into the closed box section by connecting bottom flanges of neighboring PSC girders with the precast panels embedding PS tendons at the anchor block. The box section is composed of three concrete members with different casting ages, RC slab, PSC beam, precast panel. This different aging requires a time-dependent analysis considering construction sequences. Reliability index and failure probability are produced by the AFOSM reliability analysis. Transversely five schemes and longitudinally two schemes are considered. The full reinforcing scheme, transversely and longitudinally, shows the highest reliability index, but it requires more cost for retrofit. The partial reinforcing scheme 4, 4-1 are recommended in this study as the economically best scheme.