• 제목/요약/키워드: Cast method

검색결과 828건 처리시간 0.028초

금형재료용 주철강의 복합열처리 특성 (Combined Heat Treatment Characteristics of Cast Iron for Mold Materials)

  • 황현태;소상우;김종도
    • 한국재료학회지
    • /
    • 제21권7호
    • /
    • pp.364-370
    • /
    • 2011
  • Currently, there are two main issues regarding the development of core technologies in the automotive industry: the development of environmentally friendly vehicles and securing a high level of safety in the event of an accident. As part of the efforts to address these issues, research into alternative materials and new car body manufacturing and assembly technologies is necessary, and this has been carried out mainly by the automotive industries. Large press molds for producing car body parts are made of cast iron. With the increase of automobile production and various changes of design, the press forming process of car body parts has become more difficult. In the case of large press molds, high hardness and abrasive resistance are needed. To overcome these problems, we attempted to develop a combined heat treatment process consisting of local laser heat treatment followed by plasma nitriding, and evaluated the characteristics of the proposed heat treatment method. From the results of the experiments, it has been shown that the maximum surface hardness is 864 Hv by the laser heat treatment, 953 Hv by the plasma nitriding, and 1,094 Hv by the combined heat treatment. It is anticipated that the suggested combined heat treatment can be used to evaluate the durability of press mold.

Recovery of underwater images based on the attention mechanism and SOS mechanism

  • Li, Shiwen;Liu, Feng;Wei, Jian
    • KSII Transactions on Internet and Information Systems (TIIS)
    • /
    • 제16권8호
    • /
    • pp.2552-2570
    • /
    • 2022
  • Underwater images usually have various problems, such as the color cast of underwater images due to the attenuation of different lights in water, the darkness of image caused by the lack of light underwater, and the haze effect of underwater images because of the scattering of light. To address the above problems, the channel attention mechanism, strengthen-operate-subtract (SOS) boosting mechanism and gated fusion module are introduced in our paper, based on which, an underwater image recovery network is proposed. First, for the color cast problem of underwater images, the channel attention mechanism is incorporated in our model, which can well alleviate the color cast of underwater images. Second, as for the darkness of underwater images, the similarity between the target underwater image after dehazing and color correcting, and the image output by our model is used as the loss function, so as to increase the brightness of the underwater image. Finally, we employ the SOS boosting module to eliminate the haze effect of underwater images. Moreover, experiments were carried out to evaluate the performance of our model. The qualitative analysis results show that our method can be applied to effectively recover the underwater images, which outperformed most methods for comparison according to various criteria in the quantitative analysis.

열간 자유단조 공정시 내부 기공 압착 거동에 관한 해석 (FE-Analysis on void closure behavior during hot open die forging process)

  • 권용철;이정환;이승욱;정용수;김남수;이영선
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2007년도 춘계학술대회 논문집
    • /
    • pp.160-164
    • /
    • 2007
  • In the steel industry, there is a need to produce large forged parts for the automobile industries, the flight and shipping industries ad military industries. In the steel-industry application, a cogging technique for cast ingots is required, because the major parts are needed as one large body in order to obtain higher quality. Therefore, cogging process is the primary step in manufacturing of practically large open-die forging. In the cogging process, internal voids have to be eliminated as defects, The present work is concerned with the elimination of the internal voids in large ingots so as obtain sound products. In this study, hot compression tests were carried out to obtain the flow stress of cast microstructure at different temperature and strain rates. The FEM analysis are performed to investigate the overlap defect of cast ingots during cogging stage. The measure flow stress data were used to simulate the cogging process of cast ingot using the practical material properties. Also the analysis of void closure are performed by using the $DEFORM^{TM}$-3D. The calculated results of void closure behavior are compared with the measured results before and after cogging, which are scanned by the X-ray scanner. From this result, the criteria for deformation amounts effect on the void closure can be investigated by the comparison of practical experiment and numerical analysis.

  • PDF

球狀黑鉛鑄鐵의 基地組織이 切削性에 미치는 影響 I (The Effect of Matric of Nodular Graphite Cast Iron on Machinability in Lathe Turning)

  • 성환태;안상욱
    • 대한기계학회논문집
    • /
    • 제11권1호
    • /
    • pp.74-81
    • /
    • 1987
  • 본 논문에서는 구상흑연주철을 어니일링하여 퍼라이트기지와 페라이트기지의 양을 조정하므로서 절삭성이 어느 정도 향상되는가를 실험검토하였다. 제일보에서는 퍼라이트기지가 페라이트기지로 변화할 때에 절삭비, 전단각 및 절삭저항에 어떠한 영 향을 주는가를 검토하였고, 본보에서는 기지조직의 변화가 전단응력 및 절삭에너지에 미치는 영향을 검토하였으며 각조직에 대한 절삭방정식과 절삭정수를 결정하였다.

식중독환자에서 분리한 Salmonella Enteritidis 다제내성 플라스미드의 내성유전자 집락의 구조해석 (Organization of Antibiotic Resistance Gene Cluster of Multi-Drug Plasmid in Clinically Isolated Salmonella Enteritidis Strain)

  • 정서연;손창규;곽경탁;김병천;박완
    • 미생물학회지
    • /
    • 제38권4호
    • /
    • pp.299-305
    • /
    • 2002
  • 2001년 경북지역의 설사환자로부터 분리된, Salmonella Enteritidis SY9 균주로부터 ampicillin, chloramphenicol, sulfonamide, streptomycin, tetracycline에 내성을 가지는 40 kb plasmid를 분리하였다. pCAST2 라고 명명한 이 다제내성 plasmid로부터 sulfonamide, streptomycin, tetracycline 내성유전자를 가지는 약 7 kb의 Sacl 단편을 클로닝 하였다. 이 7 kb 단편 염기서열의 내성유전자의 구조는 sulII-strA-strB-tetR-tetA의 집락으로 기존에 보고되지 않은 새로운 유전자 배열을 나타내었다. 본 연구에서는 내성유전자 집락을 검출할수 있는 primer를 제작하여 PCR 분석을 통해서 이들 구조를 탐지할 수 있는 방법을 제시하였다. 또한 PCR 분석을 통한 구조 비교로, 이 집락이 2002년 8월에 경북지역에서 산발적으로 발생한 Salmonella 균주에서도 발견됨을 확인하였다.

球狀黑鉛鑄鐵의 其他組織이 切削性에 미치는 영향 I (The Effest of Matrix of Nodular Graphite Cast Iron on Machinability in Lathe Turning - Cutting Force, Cutting Ratio and Shear Angle-)

  • 성환태;안상욱
    • 대한기계학회논문집
    • /
    • 제10권6호
    • /
    • pp.807-813
    • /
    • 1986
  • 본 연구에서는 국내에서 생산되고 있는 구상흑연주철을 이단으로 어니일링하 여 기타조직을 3가지(p$_{1}$:28.88% 페라이트, 63.5% 퍼얼라이트, p$_{2}$:49.7% 페 라이트, 42.2% 퍼얼라이트, p$_{3}$:71.26% 페라이트, 22.3% 퍼얼라이트)로 변화시켜 족삭에서 이차원절삭실험을 실시하여 기타조직에 따라 제절삭성(절삭력, 절삭비, 전단 각 및 침의 흐름속도)을 비교검토 하므로서 어니일링효과가 절삭성에 미치는 영향을 검토 연구하였다.

열간 자유단조 공정시 내부 공극 압착 거동에 관한 연구 (A study on Cavity Closure Behavior During Hot Open Die Forging Process)

  • 권용철;이정환;이승욱;정용수;김남수;이영선
    • 소성∙가공
    • /
    • 제16권4호
    • /
    • pp.293-298
    • /
    • 2007
  • Recently, there is a need to produce a large forged part for the flight, shipping, some energies, and military industries, etc. Therefore, an open die forging technique of cast ingots is required to obtain higher quality of large size forged parts. Cogging process is one of the primary stages in many open die forging processes. In the cogging process prior to some open die forging processes, internal cavities have to be eliminated for defect-free. The present work is concerned with the elimination of the internal cavities in large ingots so as to obtain sound products. In this study, hot compression tests were carried out to obtain the flow stress of cast microstructure at different temperature and strain rates. The FEM analysis is performed to investigate the overlap defect of cast ingots during cogging stage. The measured flow stress data were used to simulate the cogging process of cast ingot using the practical material properties. Also the analysis of cavity closure is performed by using the $DEFORM^{TM}-3D$. The calculated results of cavity closure behavior are compared with the measured results before and after cogging, which are scanned by the X-ray scanner. From this result, the criteria for deformation amounts effect on the cavity closure can be investigated by the comparison between practical experiment and numerical analysis.

상수도 배수관로의 특성에 따른 개별관로 정의 방법을 이용한 파손사건 사이의 비례위험모델링 (The Proportional Hazards Modeling for Consecutive Pipe Failures Based on an Individual Pipe Identification Method using the Characteristics of Water Distribution Pipes)

  • 박수완;김정욱;전환돈
    • 한국물환경학회지
    • /
    • 제23권1호
    • /
    • pp.87-96
    • /
    • 2007
  • In this paper a methodology of identifying individual pipes according to the internal and external characteristics of pipe is developed, and the methodology is applied to a case study water distribution pipe break database. Using the newly defined individual pipes the hazard rates of the cast iron 6 inch pipes are modeled by implementing the proportional hazards modeling approach for consecutive pipe failures. The covariates to be considered in the modeling procedures are selected by considering the general availability of the data and the practical applicability of the modeling results. The individual cast iron 6 inch pipes are categorized into seven ordered survival time groups according to the total number of breaks recorded in a pipe to construct distinct proportional hazard model (PHM) for each survival time group (STG). The modeling results show that all of the PHMs have the hazard rate forms of the Weibull distribution. In addition, the estimated baseline survivor functions show that the survival probabilities of the STGs generally decrease as the number of break increases. It is found that STG I has an increasing hazard rate whereas the other STGs have decreasing hazard rates. Regarding the first failure the hazard ratio of spun-rigid and spun-flex cast iron pipes to pit cast iron pipes is estimated as 1.8 and 6.3, respectively. For the second or more failures the relative effects of pipe material/joint type on failure were not conclusive. The degree of land development affected pipe failure for STGs I, II, and V, and the average hazard ratio was estimated as 1.8. The effects of length on failure decreased as more breaks occur and the population in a GRID affected the hazard rate of the first pipe failure.

음향 방출 측정법을 이용한 몰드변압기 열화진단 (Diagnosis of Insulation Deterioration in Cast Resin Transformer Using Method of AE Measurement)

  • 이상우;구경철;김성규;김인식;이동인;김기채;박원주;이광식
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2000년도 하계학술대회 논문집 C
    • /
    • pp.1936-1938
    • /
    • 2000
  • In this paper, a frequency spectra of AE (acoustic emission) signals detected from the partial discharges of an epoxy resin void and a cast resin transformer in operating were analyzed to offer the proper frequency range of AE signals from the corona discharge for the purpose of AE sensor selection, From these results, a frequency spectra of AE signals emitted from the corona discharges in the void of an epoxy resin sample were about 190[kHz] to 220[kHz] by the FFT(fast fourier transform), A frequency spectra of AE signals emitted from a cast. resin transformer with non-load were appeared to be downward of about 140[kHz] by the FFT, and then a frequency spectra of AE signals emitted from the above of cast resin transformer with load were appeared to increase from about 190[kHz] to 220[kHz] by the FFT.

  • PDF

접착형 2급 주조 금 인레이의 치은변연 접합도에 관한 연구 (A GINGIVAL MARGINAL FIT OF THE ADHESIVE CLASS II CAST GOLD INLAY)

  • 최희경;신동훈;홍찬의
    • Restorative Dentistry and Endodontics
    • /
    • 제19권2호
    • /
    • pp.473-484
    • /
    • 1994
  • To investigate the effect of resin cement, which had been known to increase the adhesive capacity of the cast gold inlay, on the gingival marginal fit and whether the tin-planting of the beveled area affects the marginal fit, Class II cast gold inlays were made on the 25 sound molars. Control group(ZPC goup) was cemented with the ZPC by conventional method. Experimental groups were cemented with the resin cement(Super-hond & $Panavia_{EX}$) and subdivided further by the existence or nonexistence of the tin-plating of the beveled area(ST & PT groups: with plating, SNT & PNT groups: without plating). So, each group was consisted of 5 teeth and the gingival margin of each specimen was mesiodistally sectioned by 3 times and the marginal and internal gap were evaluated by the Stereo Microscope (${\times}180$) and the Scanning Electron Micrascope(${\times}5,000$) was used for examining the adhesive relationship of the resin cement to the cavity wall and to the cast gold surface. The results were as follows : 1. Marginal gap was less than internal gap in all groups. 2. ZPC and SNT(bevel without tin-plating) groups showed the least gap and gap in PNT(bevel without tin-plating) group, ST(bevel with tin-plating) group, PT(bevel with tin-plating) group showed the greater value in order in evaluation of the both internal gap and marginal gap. 3. With the exception of the relationships between ZPC and SNT groups, ST and PNT groups, relationships between any other groups showed the statistical significance in the internal gap(p<0.05). 4. In the marginal gap, all relationships between groups showed the statistical significance (p<0.05) except the relationships between ZPC and SNT groups, ST and PNT groups, ZPC and PNT groups. 5. ZPC group showed more soluble phenamena than the resin groups(ST, SNT, PT, PNT). 6. Resin cement showed the void spaces in spite of good penetration into the micro-irregularities on both the tooth surface and the cast surface. The void was shown more in PT and PNT groups than in the ST and SNT groups. 7. After the treatment of heat and desiccation for SEM specimen, resin cements were detached more easily from the tooth surface than from the cast surface.

  • PDF