• 제목/요약/키워드: Cast cracking

검색결과 73건 처리시간 0.021초

매스 콘크리트 구조물의 파이프 쿨링에 의한 냉각효과 (The Cooling Effect of Pipe Cooling in Mass Concrete Structures)

  • 오병환;신경준;차수원
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1999년도 봄 학술발표회 논문집(I)
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    • pp.299-304
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    • 1999
  • Cracking of concrete is one of the main issues of structural design next to ensuring the load-bearing capacity. Thermal cracking is a recurring concern in the production of concrete structures in particular when large, massive structures are considered. Thremal stresses arise from the differential temperature distribution either within s sturcture or between newly cast sectons and adjoining older parts. There are many different methods of reducing thermal stresses. A method often used for reducing temperature within a structure, is to cool the inner core with embedded cooling pipes. In this study, finite element method is employed for thermal analysis of concrete structures. To calculate water temperature variation in pipe, the conservation of thermal energy in internal flow was adopted. The cooling effect of pipe cooling is studied with several factors like convective coefficient, water temperature, concrete heat characteristics

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포스트텐션을 이용한 장스팬 켄틸레버보의 설계 (The Design of long cantilever beam using post-tensioned tendons in Kumjung Stadium)

  • 최동섭;김동환;김종수
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2002년도 가을 학술발표회 논문집
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    • pp.619-624
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    • 2002
  • A prestressed/precast concrete system was used to build the new Asian Olympic Stadium Project in Pusan, Korea. The stadium(mainly intended for cycle racing) is designed for the 2002 Asian Olympic Games and has a seating capacity of 20,000 spectators plus a few private suites. More than 1300 prestressed/precast components were used and they include single columns, primary beams, cantilever beams, double riser stands, and double tees. Especially, a total of 24 cantilever beams is used on the fourth story for the stands and double tees. These 8m long beams are post-tensioned to prevent cracking, to increase their durability and to serve serviceability by vibration. A cantilever section with cast-in-place topping is 800mm wide and 1500mm deep. Cantilever beams are connected to the column with the corbel by cast-in place concrete. Bonded post-tensioning tendons were assembled at the job site. Dead-end anchorages were installed in the end of cantilever beams and live-end anchorage is the opposite of them. This article presents the geometric layouts, design features and so on.

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토사마모실험을 통한 고크롬철계 주조합금의 내마모성 평가 (The Estimate of Abrasion resistance of High chromium white cast irons by Dry sand/rubber wheel tester)

  • 김상호;김기열;이범주;조정환;박채규
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.38-48
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    • 1998
  • To apply the high chromium white cast irons for sliding parts of construction equipments, the wear characteristics of these alloys which have three kinds of microstructure(hypoeutectic, near-eutectic, hypereutectic) were investigated by dry sand/rubber wheel tester. Also, the effect of heat treatment was investigated for the same alloys. As result of the test, heat treatment have no effect on the wear characteristics. And, hypereutectic composition alloy has the highest wear resistance against SiO$_2$. Also after test, cracking was observed in eutectic and primary carbides of all materials tested. This phenomenon was important factor in the wear resistance.

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Al-Cu-Mn 주조합금의 SCC 특성에 미치는 Sn 첨가의 영향 (Effect of Sn Addition on the SCC Properties of Al-Cu-Mn Cast Alloy)

  • 김광년;김경현;김인배
    • 한국재료학회지
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    • 제12권6호
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    • pp.436-441
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    • 2002
  • Effect of Sn addition on the stress corrosion cracking(SCC) resistance of the Al-Cu-Mn cast alley was investigated by C-ring teat and electrical conductivity measurement, The electrical conductivity and SCC resistance increased by Sn addition. The alley containing 0,10%Sn showed maximum electrical conductivity and the best SCC resistance. At the same composition, the electrical conductivity and SCC resistance increased from peak aged condition to ever aged condition. The PFZ and coarse precipitates along the grain boundary were observed from TEM micrographs. The fracture mode of the alloy was confirmed as intergranular type and showed brittle fracture surface. The SCC mechanism of the alloy was concluded as the anodic dissolution model, The maximum hardness was increased from 130Hv in the Sn-free alloy to 156Hv in the 0.10%Sn added alloy.

냉각판으로 제조된 Al-Zn-Mg-Cu계 반응고 알루미늄 합금의 RRA 처리 (RRA Treatment of Semi-Solid Al-Zn-Mg-Cu Al Alloy Fabricated by Cooling Plate)

  • 김대환;심성용;김영화;임수근
    • 한국주조공학회지
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    • 제29권6호
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    • pp.265-269
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    • 2009
  • The optimum RRA heat treating conditions and SCC (stress corrosion cracking) resistance of semi-solid Al-Zn-Mg-Cu alloy fabricated by inclined cooling plate were compared with those of conventional mould cast alloys. The non-stirring method characterized by using a cooling plate can effectively eliminate dendritic structure and form a fine globular semisolid microstructure in as-cast Al-Zn-Mg-Cu alloy and the SCC resistance of semi-solid Al-Zn-Mg-Cu alloy was higher than that of conventional mold cast alloy. Also, after retrogressed treatment at RRA heat treatment of semi-solid Al-Zn-Mg-Cu alloy, retrogressed treatment time has increased more than 10 minutes at $180^{\circ}C$ to recovery the T6 heat treatment strength.

Al-Cu-Mn주조합금의 SCC특성에 미치는 Cd첨가의 영향 (Effect of Cd Addition on the SCC Properties of Al-Cu-Mn Cast Alloys)

  • 이찬희;김경현;김인배
    • 한국재료학회지
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    • 제11권4호
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    • pp.266-271
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    • 2001
  • Al-Cu-Mn 주조합금의 응력부식균열 저항성에 미치는 Cd첨가의 영향을 C-ring test와 전기전도도 시험을 통하여 조사하였다. Cd첨가량이 증가함에 따라 전기전도도가 증가하였고 SCC 저항성도 증가하였다. SCC 시험결과 균열이 입계를 따라 전파되는 입계파괴가 일어났으며, 파면은 취성파괴양상을 나타내었고, 입계를 따라 조대 석출물과 무석출대가 나타난 것으로 보아서 이 합금의 SCC 기구는 anodic dissolution model이라고 판단된다. Cd을 첨가하지 않은 경우 최대경도값은 127Hv였으나, Cd을 첨가한 경우 최대경도값은 138∼146Hv로 증가하였다.

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온돌 바닥용 경량기포콘크리트의 흡수특성 (The Absorption Characteristics of Foamed Concrete for On-dol)

  • 이도헌;전명훈;임정수;정민철;김경덕;민승의
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2001년도 봄 학술발표회 논문집
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    • pp.225-230
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    • 2001
  • Cast-in-place foamed concrete is a high porous material placed as base the layer of mortar screeds in the panel heating system, so the quality of mortar is affected by it. Therefore, this study is aims to investigate how the absorption characteristics of foamed concrete influences on mortar screeds according to the foamed ratio-62%, 67% and 72%- and the surface treatments of foamed concrete-water and acrylic emulsion primer spray, etc. The result of this study shows that water-spray in the surface of foamed concrete has a good effects to reduce mortar cracking.

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단면 상세가 변화된 LB-DECK의 균열하중에 대한 실험적 연구 (Experimental Study on the Cracking Loads of LB-DECKs with Varied Cross-Section Details)

  • 윤석구;조규대
    • 콘크리트학회논문집
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    • 제23권5호
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    • pp.657-665
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    • 2011
  • 프리캐스트 콘크리트 페널의 일종인 LB-DECK은 콘크리트 교량 바닥판의 시공시 LB-DECK 위에 현장타설되는 콘크리트와 합성 거동하는 영구 콘크리트 거푸집이다. 현행 LB-DECK은 두께가 60 mm인 콘크리트 슬래브와 슬래브 내부에 높이 125 mm인 lattice-girder들의 일부가 매립되어 있는 구조이다. 이러한 LB-DECK은 시공하중에 의해 종방향 균열이 발생하지 않도록 거더 간격이 충분히 작은 교량 바닥판 시공시 주로 적용되고 있다. 이 논문에서는 최근 강박스 교량과 같이 교량 바닥판의 지간장이 긴 교량에 LB-DECK를 적용할 경우 콘크리트 하부에 발생될 수 있는 종방향 균열을 최소화시키기 위하여, LB-DECK의 균열강도를 평가하기 위한 실험적 연구를 수행하였다. LB-DECK 콘크리트 슬래브의 두께, lattice-girder의 높이, 그리고 top-bar의 지름을 변수로 하는 8종류 24개의 비합성 보부재와 4가지 종류의 합성 보부재 4개를 제작한 후 정적하중 재하실험을 수행하였다. 실험체에 대한 정적하중 재하 실험을 통해 각 실험체의 균열하중과 극한하중을 평가하였으며, 또한 최종 파괴시까지 중앙부 처짐, top-bar의 변형률, 콘크리트 슬래브의 균열 진전 양상 그리고 최종 파괴 형태를 살펴보았다. 각 실험체로부터 얻은 균열하중의 크기는 탄성해석을 통해 얻은 해석치와 비교하였다. 또한 콘크리트 건조수축이 균열강도에 미치는 영향을 파악하기 위하여 AEMM 방법을 이용한 장기 거동 해석을 수행하였다. 실험 결과를 토대로, 지간장이 긴 교량 바닥판에 LB-DECK 적용시, 균열 발생을 예방할 수 있도록 LB-DECK 콘크리트 슬래브의 균열강도와 설계상세를 검토하였다.

고압 다이캐스팅용 알루미늄 합금의 열전도성 및 주조성에 미치는 첨가원소의 영향 (Effect of Alloying Elements on the Thermal Conductivity and Casting Characteristics of Aluminum Alloys in High Pressure Die Casting)

  • 김철우;김영찬;김정한;조재익;오민석
    • 대한금속재료학회지
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    • 제56권11호
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    • pp.805-812
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    • 2018
  • High pressure die casting is one of the precision casting methods. It is highly productivity and suitable for manufacturing components with complex shapes and accurate dimensions. Recently, there has been increasing demand for efficient heat dissipation components, to control the heat generated by devices, which directly affects the efficiency and life of the product. Die cast aluminum alloys with high thermal conductivity are especially needed for this application. In this study, the influence of elements added to the die cast aluminum alloy on its thermal conductivity was evaluated. The results showed that Mn remarkably deteriorated the thermal conductivity of the aluminum alloy. When Cu content was increased, the tensile strength of cast aluminum alloy increased, showing 1 wt% of Cu ensured the minimum mechanical properties of the cast aluminum. As Si content increased, the flow length of the alloy proportionally increased. The flow length of aluminum alloy containing 2 wt% Si was about 85% of that of the ALDC12 alloy. A heat dissipation component was successfully fabricated using an optimized composition of Al-1 wt%Cu-0.6 wt%Fe-2 wt%Si die casting alloy without surface cracks, which were turned out as intergranular cracking originated from the solidification contraction of the alloy with Si composition lower than 2 wt%.

알루미늄 합금의 표면경화 (Formation of Thicker Hard Alloy Layer on Surface of Aluminum Alloy by PTA Overlaying with Metal Powder)

  • Lee, Young-Ho
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1996년도 특별강연 및 추계학술발표 개요집
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    • pp.3-15
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    • 1996
  • The formation of a thicker hard alloyed layer have been investigated on the surface of aluminum cast alloy (AC2B) by PTA overlaying process with Cr, Cu and Ni motel powders under the condition of overlaying current 125-200A. overlaying speed 150 mm/min and different powder feeding rate 5-20 g/min. In addition the characteristics of hardening and wear resistance of alloyed layer here been examined in relation to the microstructure of alloyed layer. Main results obtained were summarized as follows: 1) There was an optimum overlaying condition to get a good alloyed layer with smooth surface. This good layer became easy to be formed as increasing overlaying current and decreasing powder feeding rate under a constant overlaying speed. 2) Cu powder was the most superior one in metal powders used due to a wide optimum overlaying condition range, uniform hardness distribution of Hv250-350, good oar resistance and freedom from cracking in alloyed layer with fine hyper-eutectic structure. 3) On the contrary, irregular hardness distribution was usually obtained in Cr ar Ni alloyed layers of which hardness was increased as Cr or Ni contents and reached to maximum hardness of about Hv400-850 at about 60wt%cr or 40wt%Ni in alloyed layer. 4) Cracking occurred in Cr or Ni alloyed layers with higher hardness than Hv250-300 at mere than 20-25wt% of Cr or Ni contents in alloyed layer. Porosity was observed in all alloyed layers but decreased by usage of spherical powder with smooth surface.

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