• Title/Summary/Keyword: Cast Steel

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Effect of Sulfur on the High-temperature Oxidation of Fe-34.4Cr-14.5Ni-2.5Mo-0.4W-0.4Mn-0.5Si Alloys (Fe-34.4Cr-14.5Ni-2.5Mo-0.4W-0.4Mn-0.5Si 합금의 고온 산화에 미치는 S의 영향)

  • Lee, Dong Bok;Lee, Kyong-Hwan;Bae, Geun Soo;Cho, Gyu Chul;Jung, Jae Ok;Kim, Min Jung
    • Journal of Surface Science and Engineering
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    • v.50 no.5
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    • pp.386-391
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    • 2017
  • Two kinds of steels whose compositions were Fe-34.4Cr-14.5Ni-2.5Mo-0.4W-0.4Mn-0.5Si-(0.009 or 0.35)S (wt.%) were centrifugally cast, and oxidized at $900^{\circ}C$ for 50-350 h in order to find the effect of sulfur on the high-temperature oxidation of Fe-34.4Cr-14.5Ni-2.5Mo-0.4W-0.4Mn-0.5Si-(0.009 or 0.35)S (wt.%) alloys. These alloys formed oxide scales that consisted primarily of $Cr_2O_3$ as the major oxide and $Cr_2MnO_4$ as the minor one through preferential oxidation of Cr and Mn. They additionally formed $SiO_2$ particles around the scale/alloy interface as well as inside the matrices. The high affinity of Mn with S led to the formation of scattered MnS inclusions particularly in the 0.35S-containing cast alloy. Sulfur was harmful to the oxidation resistance, because it deteriorated the scale/alloy adherence so as to accerelate the adherence and compactness of the formed scales.

An Experimental Study on The Behavior of Reinforced Concrete Beams with Poor-Compacted Concrete in Tensile Steel Zone (인장철근영역 콘크리트 다짐불량에 따른 철근콘크리트 보의 거동)

  • Park, Hoon-Gyu;An, Young-Ki;Jang, Il-Young;Park, Byung-Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.1
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    • pp.143-150
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    • 2008
  • There is possibility of poor-state concrete filling condition due to segregation of aggregate and paste in reinforced concrete structure. This study was conducted to evaluate the flexural and shear behavior of reinforced concrete beams with different concrete filling conditions. Different concrete filling conditions were intentionally made such that the specimens was soundly cast to obtain the perfect concrete filling condition and cast in such a way that up to the longitudinal tensile reinforcement from the top, good concrete was filled while poor concrete was poured for the bottom part to simulate the poor strength, workability and unsatisfactory compaction. The test results indicate that have no effect of concrete filling conditions on the yielding strength of structures. But, have a great influence on the flexural ductility and shear capacity of structures.

Control of Crowning Using Residual Stress induced by the Difference of Tehermal Expansion Between Ceramic and Carbon Steel in Ceramic Cam Follower (열팽창계수차에 기인된 잔류응력을 이용한 세라믹 캠 팔로우어의 크라우닝 제어)

  • Choe, Yeong-Min;Lee, Jae-Do;No, Gwang-Su
    • Korean Journal of Materials Research
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    • v.10 no.10
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    • pp.703-708
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    • 2000
  • As the engine design changes to get high efficiency and performance of commercial diesel engine, surface w wear of the earn follower becomes an important issue as applied load increasing at the contact face between cam follower and cam. We developed the ceramic cam follower made of sili$\infty$n nitride ceramic which was more wear resistant than the cast iron or sintered metal cam follower. Ceramic cam follower was made by direct brazing of thin ceramic disk to steel body using an active brazing alloy without the interlayer. In-situ crowning(R), resulted from the difference of thermal expansion coefficient between ceramic and carbon steel after direct brazing without any stress-relieving inter]ayer, could be controlled. When a earbon steel was heated above $A_{c1}$ point and then c$\infty$led, the expansion curve represented a hysteresis. Appropriate crowning was achieved below the $A_{c1}$ point(about $723^{\circ}C$) and crowning increased with brazing temperature exponentially above the $A_{c1}$ point. Optimum brazing temperature range was from 700 to $720^{\circ}C$. We developed successfully the ceramic cam follower having appropriate crowning and being inexpensive. Also we could successfully control the crowning of ceramic earn follower by hysteresis behavior of thermal expansion of earbon steel during direct brazing process.

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A Temperature Predicting Method for Thermal Behaviour Analysis of Curved Steel Box Girder Bridges (곡선 강박스거더교의 온도거동 분석을 위한 온도분포 예측기법에 관한 연구)

  • Cho, Kwang-Il;Won, Jeong-Hun;Kim, Sang-Hyo;Lu, Yung-Chien
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.1A
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    • pp.105-113
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    • 2008
  • Solar radiation induces non-uniform temperature distribution in the bridge structure depending on the shape of the structure and shadows cast on it. Especially in the case of curved steel box girder bridges, non-uniform temperature distribution caused by solar radiation may lead to unusual load effects enough to damage the support or even topple the whole curved bridge structure if not designed properly. At present, it is very difficult to design bridges in relation to solar radiation because it is not known exactly how varying temperature distribution affects bridges; at least not specific enough for adoption in design. Standard regulations related to this matter are likewise not complete. In this study, the thermal behavior of curved steel box girder bridges is analyzed while taking the solar radiation effect into consideration. For the analysis, a method of predicting the 3-dimensional temperature distribution of curved bridges was developed. It uses a theoretical solar radiation energy equation together with a commercial FEM program. The behavior of the curved steel box girder bridges was examined using the developed method, while taking into consideration the diverse range of bridge azimuth angles and radii. This study also provides reference data for the thermal design of curved steel box girder bridges under solar radiation, which can be used to develop design guidelines.

Experimental Performance Evaluation of Steel Mesh as Maintenance and Reinforcement Materials (Steel Mesh Cement Mortar의 보수⋅보강 성능 평가)

  • Kim, Yeon-Sang;Choi, Seung-Jai;Kim, Jang-Ho Jay
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.4
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    • pp.50-58
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    • 2014
  • Due to the cost burden of new construction, the necessity of repair and retrofitting of aged structures is sharply increasing as the domain of repair and retrofitting construction is expanding. Because of the necessity, new technologies for repair and retrofitting are continuously studied in Korea and foreign countries. Steel adhesive method, fiber reinforced plastic (FRP) surface adhesive method, and external prestressing method are used to perform the repair and retrofitting works in Korea. In order to consider a repair method using steel mesh reinforced cement mortar (SMCM), 3-point flexural member test was conducted considering repair area and layer number of SMCM. Five types of specimens including ordinary reinforced concrete (RC) specimen with dimensions of $1400{\times}500{\times}200$ (mm) were cast for testing the deflection measurement, a LVDT was installed at the top center of the specimens. Also, a steel strain gauge and a concrete strain gauge were placed at the center of the specimens. A steel strain gauge was also installed on the shear reinforcement. The 3 point flexural member test results showed that the maximum load of SMCM reinforced specimen was higher than that of basic RC specimen in all of the load-displacement curves. Also, the results showed that, when the whole lower part of the basic RC specimen was reinforced, the maximum load and strain were 1.18 and 1.37 times higher than that of the basic RC specimen, respectively. Each specimen showed a slightly different failure behavior where the difference of the results was caused by the difference in the adhesive level between SMCM and RC. Particularly, in SM-B1 specimen, SMCM spalled off during the experiment. This failure behavior showed that the adhesive performance for RC must be improved in order to utilize SMCM as repair and retrofitting material.

An Experimental Study on Transfer Length of Domestic CFRP Tendon (국내 CFRP 긴장재의 전달길이에 관한 실험적 연구)

  • Jung, Woo-Tai;Park, Young-Hwan
    • Journal of the Korea Concrete Institute
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    • v.21 no.3
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    • pp.303-310
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    • 2009
  • CFRP(carbon fiber reinforced polymer) tendons can be used as an alternative to solve the corrosion problem of steel tendons. Material properties of CFRP tendons such as bond strength, transfer length, and development length should be determined in order to apply to concrete structures. First of all, in case of application for pretension concrete members with CFRP tendons, transfer length is an important factor. A total of 9 beams have been cast to determine transfer length and development length of domestic CFRP tendon in this paper. Test results revealed that transfer length of the prestressing 25% and 50% are 34D, 55D respectively. Also, transfer length has increased as the prestressing force has increased. A change was observed in transfer length of developed CFRP tendon after 9 weeks. ${\alpha}_t$ of developed CFRP tendon was 2.3 similar to the steel strand.

Applying the Ferrocement Concept in Construction of Concrete Beams Incorporating Reinforced Mortar Permanent Forms

  • Fahmy, Ezzat H.;Shaheen, Yousry B.I.;Abdelnaby, Ahmed Mahdy;Abou Zeid, Mohamed N.
    • International Journal of Concrete Structures and Materials
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    • v.8 no.1
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    • pp.83-97
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    • 2014
  • This paper presents the results of an investigation aimed at developing reinforced concrete beams consisting of precast permanent U-shaped reinforced mortar forms filled with different types of core materials to be used as a viable alternative to the conventional reinforced concrete beam. To accomplish this objective, an experimental program was conducted and theoretical model was adopted. The experimental program comprised casting and testing of thirty beams of total dimensions $300{\times}150{\times}2,000mm$ consisting of permanent precast U-shaped reinforced mortar forms of thickness 25 mm filled with the core material. Three additional typical reinforced concrete beams of the same total dimensions were also cast to serve as control specimens. Two types of single-layer and double-layers steel meshes were used to reinforce the permanent U-shaped forms; namely welded wire mesh and X8 expanded steel mesh. Three types of core materials were investigated: conventional concrete, autoclaved aerated lightweight concrete brick, and recycled concrete. Two types of shear connections between the precast permanent reinforced mortar form and the core material were investigated namely; adhesive bonding layer between the two surfaces, and mechanical shear connectors. The test specimens were tested as simple beams under three-point loadings on a span of 1,800 mm. The behavior of the beams incorporating the permanent forms was compared to that of the control beams. The experimental results showed that better crack resistance, high serviceability and ultimate loads, and good energy absorption could be achieved by using the proposed beams which verifies the validity of using the proposed system. The theoretical results compared well with the experimental ones.

Experimental Evalution of Structural Behavior on SRC type TEC-BEAM to RC Column Connection (SRC형 TEC-BEAM과 RC기둥 접합부 구조적 거동의 실험적 평가)

  • Ju, Young Kyu;Kim, Do Hyun;Chung, Kwang Ryang;Kim, Sang Dae
    • Journal of Korean Society of Steel Construction
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    • v.14 no.3
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    • pp.463-470
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    • 2002
  • The TEC-Beam system is a composite beam consisting of structural tee, precast concrete, and cast-in-site reinforced concrete slab. The preliminary test of the proposed system was performed for simple beams, showing good behavior. However, for the field application of the system. TEC-Beam - RC column connection was required to produce a mechanism that transfers the force occurring in the lower part of the TEC-Beam. Thus, this study developed a connection mechanism that transfers the force occurring in the lower part of the TEC-Beam. Thus, this study developed a connection wherein the section of the TEC-Beam was enlarged and the lower part reinforced. Two setups of the proposed system were experimentally investigated. using the anchorage length of reinforcement., i.e., length of the increased section, as test parameter. It could be concluded from the result that the proposed system shows good structural behavior, with potential applicability in the field.

Tribological Properties of Heat-resistant Cast Steel Discs: Effect of Thermal Conductivity (내열 주강 디스크의 마찰특성: 열전도도 영향)

  • Kim, H.S.;Lee, J.S.;Cho, D.H.;Kang, S.W.;Na, T.Y.;Jang, H.
    • Tribology and Lubricants
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    • v.30 no.1
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    • pp.29-35
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    • 2014
  • The temperature-dependent tribological properties of brake discs for a train were examined in this study. The discs were produced using heat-resistant alloy steel, which showed different thermal conductivity after the heat treatments. A commercial brake friction material was used to evaluate the friction effectiveness, and the friction tests were carried out using a 1/5 scale dynamometer under various initial braking temperature conditions. The results showed that the tribological property of the disc was strongly affected by the heat treatment schedule. At low temperatures (below $250^{\circ}C$), the friction coefficient increased as a function of disc temperature, indicating that frictional heat increased the adhesion between the disc and pad. In addition, fade was observed at high temperatures (above $250^{\circ}C$); it was pronounced in the case of the disc with low thermal conductivity. The different fade resistances observed in the discs with different heat treatment schedules appear to be influenced by microstructural changes such as carbide redistribution occurring during the heat treatments, which affected the thermal conductivity.

Flexural Behavior of Prestressed Dual Concrete Beams (프리스트레스트 이중 콘크리트 보의 휨 거동 해석)

  • Park Tae-Hyo;Yun Sung-Hwan;Yun Hee-Dae
    • Journal of the Korea Concrete Institute
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    • v.17 no.3 s.87
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    • pp.445-454
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    • 2005
  • Cracks due to low tensile strength in prestressed concrete (PC) beams may decrease rigidity and structural performance, resulting in excessive deflection. In an effort to solve this problem, in this research, prestressed dual concrete (PDC) has been proposed, consisting of normal strength concrete in compression zone, and high performance steel fiber reinforced concrete(HPSFRC) with a partial depth in tensile zone. Three PDC beams with different depths of HPSFRC and two PC beams were cast for experiments. Analytical models at each stage, i.e., precracking, postcracking, and ultimate, were proposed for analysis of flexural behavior in PDC beams. The experimental results agree well to the analytical ones. Crack formation and its propagation are controlled by the HPSFRC in PDC beams. The initial cracking and service limit loads are increased along with the load carrying capacity and flexural stiffness.