• 제목/요약/키워드: Cast Steel

검색결과 496건 처리시간 0.028초

CF8M 스테인리스 강 저주기 환경피로 실험의 주기적 변형률 경화 특성 (Characteristics of the Cyclic Hardening in Low Cycle Environmental Fatigue Test of CF8M Stainless Steel)

  • 정일석;하각현;김태룡;전현익
    • 대한기계학회논문집A
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    • 제32권2호
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    • pp.177-185
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    • 2008
  • Low-cycle environmental fatigue tests of cast austenitic stainless steel CF8M at the condition of fatigue strain rate 0.04%/sec were conducted at the pressure and temperature, 15MPa, $315^{\circ}C$ of a operating pressurized water reactor (PWR). The used test rig was limited to install an extensometer at the gauge length of the cylindrical fatigue specimen inside a small autoclave. So the magnet type LVDT#s were used to measure the fatigue displacement at the specimen shoulders inside the high temperature and high pressure water autoclave. However, the displacement and strain measured at the specimen shoulders is different from the one at the gauge length for the geometry and the cyclic strain hardening effect. Displacement of the fatigue specimen gauge length calculated by FEM (finite element method) used to modify the measured displacement and fatigue life at the shoulders. A series of low cycle fatigue life tests in air and PWR conditions simulating the cyclic strain hardening effect verified that the FEM modified fatigue life was well agreed with the simulating test results. The process and method developed in this study for the environmental fatigue test inside the small sized autoclave would be so useful to produce reliable environmental fatigue curves of CF8M stainless steel in pressurized water reactors.

매트릭스(matrix)형 냉간금형강의 기계적 특성에 미치는 NbC 탄화물 첨가의 영향 (Effect of NbC Carbide Addition on Mechanical Properties of Matrix-Type Cold-Work Tool Steel)

  • 강전연;김호영;손동민;이재진;윤효윤;이태호;박성준;박순근
    • 열처리공학회지
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    • 제28권5호
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    • pp.239-249
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    • 2015
  • Various amount of NbC carbide was intentionally formed in a matrix-type cold-work tool steel by controlled amount of Nb and C addition. And the effect of NbC addition on the mechanical properties was investigated. Four alloys with different Nb and C contents were cast by vacuum induction melting, then hot forging and spheroidizing annealing were conducted. The machinability of the annealed specimens was examined with 3 different cutting tools. And tensile tests at room temperature were conducted. After quenching and tempering, hardness and impact toughness were measured, while wear resistance was evaluated by disk-on-plate type wear test. The increasing amount of NbC addition resulted in degraded machinability with increased strength, whereas the absence of NbC also led to poor machinability due to high toughness. After quenching and tempering, the additional NbC improved wear resistance with increasing hardness, whereas it deteriorated impact toughness. Therefore, it could be found that a moderate addition of NbC was desirable for the balanced combination of mechanical properties.

Stress-transfer in concrete encased and filled tube square columns employed in top-down construction

  • Kim, Sun-Hee;Yom, Kyong-Soo;Choi, Sung-Mo
    • Steel and Composite Structures
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    • 제22권1호
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    • pp.63-77
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    • 2016
  • Top-down construction is a construction technique in which pit excavation and structure construction are conducted simultaneously. Reducing construction time and minimizing noise and vibration which affect neighboring structures, the technique is widely employed in constructing downtown structures. While H-steel columns have been commonly used as core columns, concrete filled steel tube (CFT) columns are at the center of attention because the latter have less axial directionality and greater cross-sectional efficiency than the former. When compared with circular CFT columns, square CFT columns are more easily connected to the floor structure and the area of percussion rotary drilling (PRD) is smaller. For this reason, square CFT columns are used as core columns of concrete encased and filled square (CET) columns in underground floors. However, studies on the structural behavior and concrete stress transfer of CET columns have not been conducted. Since concrete is cast according to construction sequence, checking the stress of concrete inside the core columns and the stress of covering concrete is essential. This paper presents the results of structural tests and analyses conducted to evaluate the usability and safety of CET columns in top-down construction where CFT columns are used as core columns. Parameters in the tests are loading condition, concrete strength and covering depth. The compressive load capacity and failure behavior of specimens are evaluated. In addition, 2 cases of field application of CET columns in underground floors are analyzed.

Self-consolidating concrete filled steel tube columns - Design equations for confinement and axial strength

  • Lachemi, M.;Hossain, K.M.A.;Lambros, V.B.
    • Structural Engineering and Mechanics
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    • 제22권5호
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    • pp.541-562
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    • 2006
  • This paper compares the performance of axially loaded concrete filled steel tube (CFST) columns cast using a conventionally vibrated normal concrete (NC) and a novel self-consolidating concrete (SCC) made with a new viscosity modifying admixture (VMA). A total of sixteen columns with a standard compressive strength of about 50 MPa for both SCC and NC were tested by applying concentric axial load through the concrete core. Columns were fabricated without and with longitudinal and hoop reinforcement (Series I and Series II, respectively) in addition to the tube confinement. The slenderness of the columns expressed as height to diameter ratio (H/D) ranged between 4.8 and 9.5 for Series CI and between 3.1 and 6.5 for Series CII. The strength and ductility of SCC columns were found comparable to those of their NC counterparts as the maximum strength enhancement in NC columns ranged between 1.1% and 7.5% only. No significant difference in strain development was found due to the presence of SCC or NC or due to the presence of longitudinal and hoop reinforcement. Biaxial stress development in the steel tube as per von Mises yield criterion showed similar characteristics for both SCC and NC columns. The confined strength ($f^{\prime}_{cc}$) of SCC was found to be lower than that of NC and $f^{\prime}_{cc}$ also decreased with the increase of slenderness of the columns. Analytical models for the prediction of confined concrete strength and axial strength of CFST columns were developed and their performance was validated through test results. The proposed models were found to predict the axial strength of CFST columns better than existing models and Code based design procedures.

반응고 주조법을 활용한 하이브리드 로어암의 개발 (Development of the Hybrid-Lower Arm Using the H-NCM(Hong NanoCast Mehtod) Rheocasting process)

  • 심재기;김해수;이종현;문준영;김재민;정명화;노승강;김강욱;홍준표
    • 한국주조공학회지
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    • 제28권6호
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    • pp.256-260
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    • 2008
  • The Hybrid-Lower Arm, which has been developed for reducing cost and weight, was produced by three kinds of casting methods such as the high-pressure diecasting(HPDC), the squeeze casting(SC), and the H-NCM rheocasting process. The important factors for development of the Hybrid-Lower Arm are the integral feeding in Al casting for heat treatment and the high joinning ratio between the steel part and the Al part. In this study, effects of these casting processes on the quality of Hybrid-Lower Arm were investigated. Compared with HPDC and squeeze casting, the rheocasitng process using the H-NCM slurry had some advantages in joinning different materials of Al and steel pipe without deforming the steel pipe. X-ray analysis also showed the poreless microstructure in semisolid Hybrid-Lower Arm. In the torsion stress test, semisolid Hybrid-Lower Arm was satisfied with the requirements of automobile standard.

프리캐스트 바닥판을 적용한 소수거더교의 설계 및 시공 (Design and Construction of Twin Steel Girder Bridge using the Precast Concrete Full depth deck)

  • 김인규;마향욱;오현철;김영진
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2008년도 춘계 학술발표회 제20권1호
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    • pp.137-140
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    • 2008
  • 최근 교량분야에서는 강교량의 합리적인 개선을 위해 복잡한 구조의 단순화 및 표준화 방안으로 거더수를 최소화하여 시공성 및 유지보수성을 향상시킨 소수거더교에 대한 관심이 급증하고 있다. 소수 거더교는 거더수를 최소화하여 미관상 유리하며, 다주형교에 비해 상대적으로 부재수가 줄어들게 되어 제작 상에도 유리하다. 그러나 바닥판의 지간과 캔틸레버의 길이가 길어지게 되어 장지간 바닥판의 성능확보에 대한 검증이 필요하며, 다주형교에 비해 형고가 증가하게 된다. 본 연구에서는 이러한 한계를 극복하고 소수거더교의 구조적 성능을 극대화하기 위하여 기존 현장타설 바닥판을 대체하여 프리캐스트 콘크리트 바닥판을 적용하였다. 프리캐스트 콘크리트 바닥판은 공장에서 제작하므로 고강도, 고내구성의 고품질 바닥판 생산이 가능하다. 또한 내부긴장재에 의해 도입된 압축응력으로 인해 단순교 뿐만 아니라 연속교의 부모멘트 구간에서도 바닥판의 전단면이 유효하여, 바닥판의 단면을 주거더 단면의 일부로 고려할 수 있으므로 강거더의 중량 뿐만 아니라 형고를 경감시킬 수 있는 장점이 있다. 본 연구에서는 프리캐스트 콘크리트 바닥판을 적용한 소수거더교의 설계개념과 이를 적용한 부산-거제 연결도로 현장의 저도교, 전주우회도로 현장의 구증교의 설계사례에 대하여 소개하고자 한다.

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열화된 CrMoV 주조강에 대한 보수 용접 방법 및 후열처리 특성 평가 (Evaluation of Repair Welding Method and PWHT Properties for Degraded CrMoV Casting Steel)

  • 홍재훈;전문창;정권석;이영국
    • 열처리공학회지
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    • 제35권3호
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    • pp.121-129
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    • 2022
  • Recently the growth of the renewable energy production has caused the flexible operation in LNG combined cycle power plant. Due to the rapid start and stop operations, large CrMoV castings used for turbine casings and valve bodies could be distorted and lead to replacement or welding repair. This study was performed to find out the characteristics of the repair welding for a damaged CrMoV casting steel. A typical field repair method (arc & TIG welding) was applied to making specimens. The degraded N2 packing head sample from the steam turbine was used. The evaluations of weldments were carried out in terms of microstructural characterization, microhardness measurements, tensile, creep-rupture and fatigue tests. Color etching was also applied for better understanding of welding microstructures. As the boundary between HAZ and base material was deteriorated by welding, it caused microstructural changes formed during PWHT and the shortening of the remaining residual life. By comparing the properties according to repair welding method, it was possible to derive what important welding factors were. As a result, arc welding method is more suitable for repair welding on CrMoV castings.

RH 공정 조건이 다른 TMCP강의 개재물 및 기계적 특성 (Inclusions and Mechanical Properties of TMCP Steel under Different RH Process Conditions)

  • 권영국;최병철;이금화;남기우
    • 한국산업융합학회 논문집
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    • 제26권1호
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    • pp.87-94
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    • 2023
  • TMCP(Thermo Mechanical Control Process) steel was continuously cast (CC) by varying the argon gas flow rate and vacuum time in the Ruhrstahl Heraeus (RH) refining process. Using the CC specimens, the distribution of the inclusions and the mechanical properties were evaluated. A lot of oxides and Al-O type inclusions were observed. The average Vickers hardness did not show a constant, but showed dispersion in a certain range. The shape and scale parameters of the CC specimen with an argon gas flow rate of 160Nm3 and a vacuum time of 12 minutes was the best. Mechanical properties (tensile strength, yield strength and elongation) were consistent with the Weibull probability distribution analysis results. The impact resistance was the best for CC specimens with an argon flow rate of 140 Nm3 and a vacuum time of 12 minutes. Although the inclusions and mechanical properties of the CC specimens were evaluated according to the argon gas flow rate and vacuum time, these values were no significant difference.

Response of two-way reinforced concrete voided slabs enhanced by steel fibers and GFRP sheets under monotonic loading

  • Adel A. Al-Azzawi;Shahad H. Mtashar
    • Structural Monitoring and Maintenance
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    • 제10권1호
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    • pp.1-23
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    • 2023
  • Various efforts have been made to reduce the weight of concrete slabs while preserving their flexural strength. This will result in reducing deflection and allows the utilization of longer spans. The top zone of the slab requires concrete to create the compression block for flexural strength, and the tension zone needs concrete to join with reinforcing for flexural strength. Also, the top and bottom slab faces must be linked to transmit stresses. Voided slab systems were and are still used to make long-span slab buildings lighter. Eight slab specimens of (1000*1000 (1000*1000 mm2) were cast and tested as two-way simply supported slabs in this research. The tested specimens consist of one solid slab and seven voided slabs with the following variables (type of slab solid and voided), thickness of slab (100 and 125 mm), presence of steel fibers (0% and 1%), and the number of GFRP layers). The voids in slabs were made using high-density polystyrene of dimensions (200*200*50 mm) with a central hole of dimensions (50*50*50 mm) at the ineffective concrete zones to give a reduction in weight by (34% to 38%). The slabs were tested as simply supported slabs under partial uniform loading. The results of specimens subjected to monotonic loading show that the combined strengthening by steel fibers and GFRP sheets of the concrete specimen (V-125-2GF-1%) shows the least deflection, deflection (4.6 mm), good ultimate loading capacity (192 MPa), large stiffness at cracking and at ultimate (57 and 41.74) respectively, more ductility (1.44), and high energy absorption (1344.83 kN.mm); so it's the best specimen that can be used as a voided slab under this type of loading.

반복하중을 받는 하이브리드 프리캐스트 보-기둥 접합부의 성능평가 (Structural Capacity Evaluation of Hybrid Precast Concrete Beam-Column Connections Subjected to Cyclic Loading)

  • 최현기;유창희;최윤철;최창식
    • 콘크리트학회논문집
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    • 제22권3호
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    • pp.325-333
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    • 2010
  • 이 연구에서는 시공성과 경제성이 향상되고 중진 지역에서 사용할 수 있는 새로운 프리캐스트 콘크리트 보-기둥 접합부 상세를 복합구조로 개발하고 실험을 통하여 이를 검증하였다. 이 상세는 기둥 속에 매립된 각형강관과 보U형 단부를 갖는 보 단부에 매립된 플레이트를 볼트로 결합시킬 수 있는 구조로 되어있다. 하이브리드 스틸-콘크리트 접합합부에 앞서 콘크리트가 조기에 파괴되는 것을 막기 위하여 접합부 부분에 ECC(engineered cementitious composite)를 사용하였다. 개발된 접합부 상세에 대한 성능을 검증하기 위하여 보-기둥 접합부 실험체를 계획하여 이에 대한 내진성능 실험을 실시하였다. 내부 접합부에 있어서는 접합부 횡보강근 유무와 현장타성 범위를 변수로 3개의 실험체를 제작하였다. 실험은 기둥에 일정 축력을 가한 상태에서 PC기둥 단부에 액츄에이터를 설치하여 변위제어로써 반복가력 하여 실시하였다. 실험에서 얻은 자료를 접합부 내력, 강성, 에너지 소산능력 등에 대하여 분석하였으며, 그 결과 이 연구에서 제시한 새로운 보-기둥 접합부 상세는 강재와 콘크리트 그리고 ECC 사이에서의 다른 부착 특성 때문에 구조거동에서 차이점이 관찰되었으며, 기준 실험체를 제외한 두 실험체의 경우 ECC 및 철골연결재에 의해 소성힌지를 유도할 수 있는 것으로 나타났다. 그리고 프리캐스트 접합부는 높은 일체성과 모멘트 저항 능력을 보이며 중진 지역에서 사용가능함을 보였다.