• Title/Summary/Keyword: Cast Steel

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Bolted connectors with mechanical coupler embedded in concrete: Shear resistance under static load

  • Milicevic, Ivan;Milosavljevic, Branko;Pavlovic, Marko;Spremic, Milan
    • Steel and Composite Structures
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    • v.36 no.3
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    • pp.321-337
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    • 2020
  • Contemporary design and construction of steel-concrete composite structures employs the use of prefabricated concrete elements and demountable shear connectors in order to reduce the construction time and costs and enable dismantling of elements for their potential reuse at the end of life of buildings. Bolted shear connector with mechanical coupler is presented in this paper. The connector is assembled from mechanical coupler and rebar anchor, embedded in concrete, and steel bolt, used for connecting steel to concrete members. The behaviour and ultimate resistance of bolted connector with mechanical coupler in wide and narrow members were analysed based on push-out tests and FE analyses conducted in Abaqus software, with focus on concrete edge breakout and bolt shear failure modes. The effect of concrete strength, concrete edge distance and diameter and strength of bolts on failure modes and shear resistance was analysed. It was demonstrated that premature failure by breakout of concrete edge occurs when connectors are located 100 mm or closer from the edge in low-strength and normal-strength reinforced concrete. Furthermore, the paper presents a relatively simple model for hand calculation of concrete edge breakout resistance when bolted connectors with mechanical coupler are used. The model is based on the modification of prediction model used for cast-in and post-installed anchors loaded parallel to the edge, by implementing equivalent influence length of connector with variable diameter. Good agreement with test and FE results was obtained, thus confirming the validity of the proposed method.

Flexural behavior of beams reinforced with either steel bars, molded or pultruded GFRP grating

  • Hadi, Muhammad N.S.;Almalome, Mohammed H.A.;Yu, Tao;Rickards, William A.
    • Steel and Composite Structures
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    • v.34 no.1
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    • pp.17-34
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    • 2020
  • This paper investigates the flexural behavior of concrete beams reinforced longitudinally with either steel bars, molded glass-fiber reinforced polymer (GFRP) grating mesh or pultruded glass-fiber reinforced polymer (GFRP) grating mesh, under four-point bending. The variables included in this study were the type of concrete (normal weight concrete, perlite concrete and vermiculite concrete), type of the longitudinal reinforcement (steel bars, molded and pultruded GFRP grating mesh) and the longitudinal reinforcement ratio (between 0.007 and 0.035). The influences of these variables on the load-midspan deflection curves, bending stiffness, energy absorption and failure modes were investigated. A total of fifteen beams with a cross-sectional dimension of 160 mm × 210 mm and an overall length of 2400 mm were cast and divided into three groups. The first group was constructed with normal weight concrete and served as a reference concrete. The second and third groups were constructed with perlite concrete and vermiculite concrete, respectively. An innovative type of stirrup was used as shear reinforcement for all beams. The results showed that the ultimate load of the beams reinforced with pultruded GFRP grating mesh ranged between 19% and 38% higher than the ultimate load of the beams reinforced with steel bars. The bending stiffness of all beams was influenced by the longitudinal reinforcement ratio rather than the type of concrete. Failure occurred within the pure bending region which means that the innovative stirrups showed a significant resistance to shear failure. Good agreement between the experimental and the analytical ultimate load was obtained.

Shear performance and design recommendations of single embedded nut bolted shear connectors in prefabricated steel-UHPC composite beams

  • Zhuangcheng Fang;Jinpeng Wu;Bingxiong Xian;Guifeng Zhao;Shu Fang;Yuhong Ma;Haibo Jiang
    • Steel and Composite Structures
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    • v.50 no.3
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    • pp.319-336
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    • 2024
  • Ultra-high-performance concrete (UHPC) has attracted increasing attention in prefabricated steel-concrete composite beams as achieving the onsite construction time savings and structural performance improvement. The inferior replacement and removal efficiency of conventional prefabricated steel-UHPC composite beams (PSUCBs) has thwarted its sustainable applications because of the widely used welded-connectors. Single embedded nut bolted shear connectors (SENBs) have recently introduced as an attempt to enhance demountability of PSUCBs. An in-depth exploration of the mechanical behavior of SENBs in UHPC is necessary to evidence feasibilities of corresponding PSUCBs. However, existing research has been limited to SENB arrangement impacts and lacked considerations on SENB geometric configuration counterparts. To this end, this paper performed twenty push-out tests and theoretical analyses on the shear performance and design recommendation of SENBs. Key test parameters comprised the diameter and grade of SENBs, degree and sequence of pretension, concrete casting method and connector type. Test results indicated that both diameters and grades of bolts exerted remarkable impacts on the SENB shear performance with respect to the shear and frictional responses. Also, there was limited influence of the bolt preload degrees on the shear capacity and ductility of SENBs, but non-negligible contributions to their corresponding frictional resistance and initial shear stiffness. Moreover, inverse pretension sequences or monolithic cast slabs presented slight improvements in the ultimate shear and slip capacity. Finally, design-oriented models with higher accuracy were introduced for predictions of the ultimate shear resistance and load-slip relationship of SENBs in PSUCBs.

An Experimental Study on Flexural Behavior of Steel Fiber Reinforced Ultra High Performance Concrete Prestressed Girders (강섬유 보강 초고성능 콘크리트 프리스트레스트 거더의 휨거동 실험 연구)

  • Yang, In-Hwan;Joh, Chang-Bin;Kim, Byung-Suk
    • Journal of the Korea Concrete Institute
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    • v.22 no.6
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    • pp.777-786
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    • 2010
  • This paper examines the flexural behavior of full-scale prestressed concrete girders that were constructed of steel fiber reinforced ultra high performance concrete (UHPC). This study is designed to provide more information about the bending characteristics of UHPC girders in order to establish a reasonable prediction model for flexural resistance and deflection for future structural design codes. Short steel fibers have been introduced into prestressed concrete T-girders in order to study their effects under flexural loads. Round straight high strength steel fibers were used at volume fraction of 2%. The girders were cast using 150~190 MPa steel fiber reinforced UHPC and were designed to assess the ability of steel fiber reinforced UHPC to carry flexural loads in prestressed girders. The experimental results show that steel fiber reinforced UHPC enhances the cracking behavior and ductility of beams. Moreover, when ultimate failure did occur, the failure of girders composed of steel fiber reinforced UHPC was observed to be precipitated by the pullout of steel fibers that were bridging tension cracks in the concrete. Flexural failure of girders occurred when the UHPC at a particular cross section began to lose tensile capacity due to steel fiber pullout. In addition, it was determined that the level of prestressing force influenced the ultimate load capacity.

Shear behavior and shear capacity prediction of precast concrete-encased steel beams

  • Yu, Yunlong;Yang, Yong;Xue, Yicong;Liu, Yaping
    • Steel and Composite Structures
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    • v.36 no.3
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    • pp.261-272
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    • 2020
  • A novel precast concrete-encased steel composite beam, which can be abbreviated as PCES beam, is introduced in this paper. In order to investigate the shear behavior of this PCES beam, a test of eight full-scale PCES beam specimens was carried out, in which the specimens were subjected to positive bending moment or negative bending moment, respectively. The factors which affected the shear behavior, such as the shear span-to-depth aspect ratio and the existence of concrete flange, were taken into account. During the test, the load-deflection curves of the test specimens were recorded, while the crack propagation patterns together with the failure patterns were observed as well. From the test results, it could be concluded that the tested PCES beams could all exhibit ductile shear behavior, and the innovative shear connectors between the precast concrete and cast-in-place concrete, namely the precast concrete transverse diaphragms, were verified to be effective. Then, based on the shear deformation compatibility, a theoretical model for predicting the shear capacity of the proposed PCES beams was put forward and verified to be valid with the good agreement of the shear capacities calculated using the proposed method and those from the experiments. Finally, in order to facilitate the preliminary design in practical applications, a simplified calculation method for predicting the shear capacity of the proposed PCES beams was also put forward and validated using available test results.

Design and modelling of pre-cast steel-concrete composites for resilient railway track slabs

  • Mirza, Olivia;Kaewunruen, Sakdirat;Kwok, Kenny;Griffin, Dane W.P.
    • Steel and Composite Structures
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    • v.22 no.3
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    • pp.537-565
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    • 2016
  • Australian railway networks possess a large amount of aging timber components and need to replace them in excess of 280 thousands $m^3$ per year. The relatively high turnover of timber sleepers (crossties in a plain track), bearers (skeleton ties in a turnout), and transoms (bridge cross beams) is responsible for producing greenhouse gas emissions 6 times greater than an equivalent reinforced concrete counterparts. This paper presents an innovative solution for the replacement of aging timber transoms installed on existing railway bridges along with the incorporation of a continuous walkway platform, which is proven to provide environmental, safety and financial benefits. Recent developments for alternative composite materials to replace timber components in railway infrastructure construction and maintenance demonstrate some compatibility issues with track stiffness as well as structural and geometrical track systems. Structural concrete are generally used for new railway bridges where the comparatively thicker and heavier fixed slab track systems can be accommodated. This study firstly demonstrates a novel and resilient alterative by incorporating steel-concrete composite slab theory and combines the capabilities of being precast and modulated, in order to reduce the depth, weight and required installation time relative to conventional concrete direct-fixation track slab systems. Clear benefits of the new steel-concrete composites are the maintainability and constructability, especially for existing railway bridges (or brown fields). Critical considerations in the design and finite element modelling for performance benchmarking of composite structures and their failure modes are highlighted in this paper, altogether with risks, compatibilities and compliances.

Experimental Study on Structural Performance of Recycled Coarse Aggregate Concrete Confined by Steel Spirals (나선철근으로 횡구속된 순환골재 콘크리트의 구조적 성능에 관한 실험적 연구)

  • Kim, Sang Woo;Jung, Chang Kyo;Lee, Sun Hee;Kim, Kil Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.1
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    • pp.103-111
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    • 2011
  • This paper estimated the structural behavior of recycled aggregate concrete confined with spiral reinforcement. The main test parameter was designed to be the type of aggregates and the steel ratio of spirals. A total of 18 specimens were cast and tested in this study. All the specimens had a diameter of 150mm and a height of 300mm. The specimens can be divided into two groups, based on the type of coarse aggregate used. The ratio of spiral reinforcement was varied from 0 % to 1.75%. To measure the axial and lateral deformations of the specimens, a total of six linear variation displacement transducers (LVDTs) were installed at each specimen. Furthermore strain gauges were also attached to the steel spirals to obtain the strain of spiral reinforcements. From the experimental results, the structural performance of recycled aggregate concrete specimens confined by steel spirals was similar to that of natural aggregate concrete specimens regardless of the ratio of spiral reinforcement.

Long-term monitoring of a hybrid SFRC slab on grade using recycled tyre steel fibres

  • Baricevic, Ana;Grubor, Martina;Paar, Rinaldo;Papastergiou, Panos;Pilakoutas, Kypros;Guadagnini, Maurizio
    • Advances in concrete construction
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    • v.10 no.6
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    • pp.547-557
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    • 2020
  • This paper presents one of the demonstration projects undertaken during the FP7 EU-funded Anagennisi project (Innovative reuse of all tyre components in concrete-2014-2017) on a full-scale (30 m×40 m, thickness: 0.2 m) Steel Fibre Reinforced Concrete (SFRC) slab-on-grade using a blend of manufactured steel fibres (MSF) and Recycled Tyre Steel Fibres (RTSF). The aim of the project was to assess the use of RTSF in everyday construction practice. The Anagennisi partners, Dulex Ltd in collaboration with Gradmont-Gradacac Ltd and University of Zagreb, designed, cast and monitored the long-term shrinkage deformations of the indoor slab-on-grade slab at Gradmont's precast concrete factory in Gradacac, Bosnia and Herzegovina. A hybrid RTSF mix (20 kg/㎥ of MSF+10 kg/㎥ of RTSF) was used to comply with the design criteria which included a maximum load capacity of 20 kN/㎡. The slab was monitored for one year using surveying equipment and visual inspection of cracks. During the monitoring period, the slab exhibited reasonable deformations (a maximum displacement of 3.3 mm for both, horizontal and vertical displacements) whilst after five years in use, the owners did not report any issues and were satisfied with the construction methodology and materials used. This work confirms that RSTF is a viable and sustainable solution for slab-on-grade applications.

Effect of Induction of Electromagnetic Field by Partitioned Coils on Fracture Energy of Steel Fiber Reinforced Mortar (분할된 코일을 이용한 전자기장 유도가 강섬유보강몰탈의 파괴에너지에 미치는 영향)

  • Moon, Do-Young;Mukharromah, Nur Indah
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.3
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    • pp.219-226
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    • 2022
  • In this experimental study, the effect of continuously changing the position of electromagnetic force using several coils and a relay switch on fracture energy was investigated. Normal mortar and steel slag mortar specimens in which 50 % and 100 % of sand was replaced with steel slag were cast and exposed to electromagnetic field. The electric field was induced by one coil without a relay switch as an existing method and by partitioning the coil and continuously changing the position using a relay switch. The fracture energy was calculated from the load-vertical displacement curve obtained from the experiment and compared with each other. As a result of the experiment, it was confirmed that the method of partitioning the coil and changing the position of electromagnetic force by using a relay switch is effective in increasing the fracture energy even if the same amount of power is used.

Cyclic loading test for concrete-filled hollow PC column produced using various inner molds

  • Chae-Rim Im;Sanghee Kim;Keun-Hyeok Yang;Ju-Hyun Mun;Jong Hwan Oh;Jae-Il Sim
    • Steel and Composite Structures
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    • v.46 no.6
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    • pp.793-804
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    • 2023
  • In this study, cyclic loading tests were conducted to assess the seismic performance of cast-in-place (CIP) concrete-filled hollow core precast concrete columns (HPCC) constructed using steel ducts and rubber tubes. The outer shells of HPCC, with a hollow ratio of 47%, were fabricated using steel ducts and rubber tubes, respectively. Two combinations of shear studs & long threaded bars or cross-deformed bars & V-ties were employed to ensure the structural integrity of the old concrete (outer shell) and new CIP concrete. Up to a drift ratio of 3.8%, the hysteresis loop, yielding stiffness, dissipated energy, and equivalent damping ratio of the HPCC specimens were largely comparable to those of the solid columns. Besides the similarities in cyclic load-displacement responses, the strain history of the longitudinal bars and the transverse confinement of the three specimens also exhibited similar patterns. The measured maximum moment exceeded the predicted moment according to ACI 318 by more than 1.03 times. However, the load reduction of the HPCC specimen after reaching peak strength was marginally greater than that of the solid specimen. The energy dissipation and equivalent damping ratios of the HPCC specimens were 20% and 25% lower than those of the solid specimen, respectively. Taking into account the overall results, the structural behavior of HPCC specimens fabricated using steel ducts and rubber tubes is deemed comparable to that of solid columns. Furthermore, it was confirmed that the two combinations for securing structural integrity functioned as expected, and that rubber air-tubes can be effectively used to create well-shaped hollow sections.