• Title/Summary/Keyword: Cast Steel

Search Result 496, Processing Time 0.035 seconds

Ultrasonic Transducer Application for Nondestructive Testing of Continuous Cast Billets (연주빌렛의 비파괴 검사를 위한 초음파 센서의 응용)

  • Shin, Byoung-Chul;Kwon, Jeong-Rock
    • Journal of Sensor Science and Technology
    • /
    • v.5 no.3
    • /
    • pp.25-31
    • /
    • 1996
  • Steel wires are made by elongating hot billets. If the billets have internal or surface defects, the wire can be broken during elongation process. After testing surface defect, we are testing internal defect by ultrasonic transducers. POSCO is producing two kinds of billets, hot rolled billet and cast billet. Hot rolled one is denser than cast billet. Because of the low density and rough surface, ultrasonic testing is difficult for the cast billet. Size of the transducer was related with the size and density of the billet. A transducer having 21mm long, 8.5mm wide and 0.95mm thick piezoelectric ceramic plate was best for $160mm\;{\times}\;160mm$ cast billet. Center frequency of the transducer was 2.25MHz and the focus distance was 70mm.

  • PDF

Seismic Performance of T-Shaped PC Walls with Wet Cast Joint (현장타설 습식접합부가 있는 T형 PC 벽체의 내진성능)

  • Lim, Woo-Young;Hong, Sung-Gul
    • Journal of the Korea Concrete Institute
    • /
    • v.26 no.3
    • /
    • pp.255-266
    • /
    • 2014
  • This paper investigates the seismic performance of T-shaped PC walls with a new vertical connections and wet cast joint. The load-displacement relationship, strength, ductility, failure mechanism, and deformation capacity of the T-shaped PC walls subjected to cyclic loading are verified. Test parameter is diagonal reinforcement of both flange and web wall panels to transfer shear strength. The longitudinal reinforcing steel bars placed edges of walls yield first and the ultimate deformation is terminated due to premature failure of connections. And diagonal reinforcements for shear transfer in walls are effective to restrain the wall crack. The strength and displacement obtained by the cross section analysis were very similar to the experimental data.

Experimental Study on Structural Characteristics of Machine Bed Model Using Epoxy-Granite Material (에폭시 그래나이트재를 이용한 공작기계 베드 모델의 구조 특성에 관한 실험적 연구)

  • Maeng, H.Y.;Park, Y.I.;Won, S.T.;Kim, J.H.;Lee, H.S.;Park, J.K.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.11 no.1
    • /
    • pp.89-96
    • /
    • 1994
  • This study is to develop a new composite material, a mixture of epoxy resin and granite aggergates which is called Expoxy-Granite, to overcome the inherent disadvantages of conventional materials commonly used as a bed structure material of long-term dimensional/ thermal stability. Under the various manufacturing conditions which could be formulated through experimental investigation, we have constructed 6 kinds of Epoxy-Granite structure models having one fifth the size of the ultra-precision machine tool bed structure. They are compared with cast iron and pure granite models through the dynamic test and the thermal deformation test. Both in the steel ball dropping test and in the forced vibration test, three types of epoxy-granite models made in this study have shown much better dynamic characteristics than the cast iron model and almost the same characteristics as compared with the pure granite model. In the thermal deformation test the above composite materials have also represented lower thermal displacements in the vertical direction of each model as compared with other specimens. It is therefore seen that the epoxy-granite complsite material can be applied to the construction of high-precision machine tool bed, instead of cast iron or pure granite.

  • PDF

Effects of Si Content on the Microstructure and Processing Window of Austempered Ductile Cast Iron (오스템퍼드 구상흑연주철의 미세조직과 프로세싱 윈도우에 미치는 규소 함량의 영향)

  • Kim, Min-Su;Lee, Do-Hoon;Shin, Sang-Yun;Ye, Byung-Joon
    • Journal of Korea Foundry Society
    • /
    • v.32 no.6
    • /
    • pp.284-288
    • /
    • 2012
  • The effects of Si content on the variation of microstructure and processing window of austempered ductile cast iron were investigated. Four different Si contents between 2.42 and 3.37 wt.% were used. The influence of silicon on the microstructure and processing window of these materials were studied. Austenitizing was performed at $900^{\circ}C$ for 60min and austempering temperature were both $340^{\circ}C$ and $360^{\circ}C$ and austempering time were for 4min upto 119min and for 5min upto 160min respectively. After heat treatment, the evolution of stage I and stage II were performed by optical metallography, XRD, hardness test. The results showed that $t_2$ was delayed as Si contents was increased due to the fact that Si retarded the formation of cementite ($Fe_3C$). The high silicon content promoted the stability of the metastable two-phase combination of austenite and ausferrite.

Investigation of Friction and Wear Characteristics of Cast Iron Material Under Various Conditions (다양한 조건에 따른 주철 소재의 마찰/마모 특성에 관한 연구)

  • Joo, Ji-Hoon;Kim, Chang-Lae;Nemati, Narguess;Oh, Jeong-Taek;Kim, Dae-Eun
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.39 no.8
    • /
    • pp.765-772
    • /
    • 2015
  • Cast iron is widely used in fields such as the transport and heavy industries. For parts where contact damage is expected to occur, it is necessary to understand the friction and wear characteristics of cast iron. In this study, we use cast iron plates as the specimens to investigate their friction and wear characteristics. We perform various experiments using a reciprocating type tribotester. We assess the frictional characteristics by analyzing the friction coefficient values that were obtained during the sliding tests. We observe the wear surfaces of cast iron and steel balls using a scanning electron microscope, confocal microscope, and 3d profiler. We investigate the friction and wear characteristics of cast iron by injecting sand and alumina particles having various sizes. Furthermore, we estimate the effect of temperature on the friction and wear characteristics. The results obtained are expected to aid in the understanding of the tribological characteristics of cast iron in industry.

A Study on the Static Behavior of PSC Bridge Decks (PSC 바닥판의 정적거동특성에 관한 연구)

  • 주봉철;김영진;이정우;김병석;박성용;이필구
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2002.05a
    • /
    • pp.519-524
    • /
    • 2002
  • The long span PSC deck of composite girder bridge should be needed in order to improve the endurance and to simplify the structure of the steel bridge. However, there have been few domestic research activities about long-span PSC decks for the steel bridges with a small number of girders. In this study, a literature survey is performed to develop a new deck system for the steel bridge with a small number of girders. By considering the characteristics of a small number of girders bridge system, a cast-in-place long span PSC deck is proposed for a small number of girders bridges. To examine structural behavior and safety of the proposed PSC deck, the real scale partial models of the deck(12m$\times$3.2m) are tested under the static loading. In the test, the failure mode and behavior of each specimen, and ultimate load carrying capacity of the proposed PSC deck are identified.

  • PDF

Design approach for a FRP structural formwork based steel-free modular bridge system

  • Cheng, Lijuan;Karbhari, Vistasp M.
    • Structural Engineering and Mechanics
    • /
    • v.24 no.5
    • /
    • pp.561-584
    • /
    • 2006
  • The paper presents results of parametric studies, and an overall approach for the design of a modular bridge system which incorporates a steel-reinforcement free concrete slab cast on top of carbon FRP stiffened deck panels which act as both structural formwork and flexural reinforcement, spanning between hollow box type FRP girders. Results of the parametric studies are highlighted to elucidate important relationships between critical configurational parameters and empirical equations based on numerical studies are presented. Results are discussed at the level of the individual deck and girder components, and as a slab-on-girder bridge system. An overall design methodology for the components and bridge system including critical performance checks is also presented.

A Study on the Behavior of the Burn-On in Sand Mold (주형사의 소착거동에 관한 연구)

  • Gwak, Chang-Seop
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.2 no.3
    • /
    • pp.41-46
    • /
    • 1985
  • The behavior of the burn-on in sand mold has been investigated by varying the pouring metal, bonding materials, additive materials and molding sand. The results obtained from thease experiments are as follows; 1) The burn-on layer of silica sand decreased in order of carbon steel, gray cast iron and stainless steel, and thease burn layer proceeded mostly by producing FeO. 2) The burning reaction of silica sand mold in carbon steel castings declined with increasingly bentonite content, but water-glass scarcely took part in the burn-on reaction. 3) The addition of feldspar and seacoal to silica sand promoted the inhibiting burn-on. 4) The burn-on layer of sand mold decreased of silica sand, chromite sand and olivine sand.

  • PDF

On the Development of Monitoring Technique for Rebar Corrosion in Concrete using Sensor (부식센서를 이용한 콘크리트 철근부식 모니터링 기술 개발 연구)

  • 김용철;장상엽;조용범;이한승;신성우
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2003.05a
    • /
    • pp.163-168
    • /
    • 2003
  • By introducing corrosion monitoring techniques, steel corrosion in concrete may be evaluated at early stage. The monitoring probes in concrete detect the causes (chlorides and $CO_2$) of steel corrosion by being cast into the concrete or diffusing in from the outside. Various systems for corrosion monitoring in concrete are reviewed in this paper. These techniques are classified according to monitoring purposes such as corrosion potential or corrosion rate of steel and causes for corrosion etc.. Today, special interests are converged in development of corrosion sensor as a monitoring method of new concept.

  • PDF

A basic study of reinforcement tools development for Productivity Improvement of Composite PC connection work (합성 PC 구조 접합부공사의 생산성 향상을 위한 철근배근 도구 개발 기초연구)

  • Kim, Geun-Ho;Lim, Chae-yeon;Na, Young-Joo;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2012.05a
    • /
    • pp.339-340
    • /
    • 2012
  • Green frame is combined by structural steel and reinforcements of Green column and beam and unified by cast-in-place concrete. However, when upper reinforcements penetrate structural steel hole, the execution is difficult due to interference of joint and a rib of deformed reinforcements. Therefore, the objective of this study is to propose the reinforcement tools to improve productivity of precast structure connection construction. The reinforcement tools proposed in this study can be helpful to improve constructability, safety, duration, and cost comparing with conventional reinforcement method since unskilled workers can deal with reinforcements easily.

  • PDF