• Title/Summary/Keyword: Carburized treatment

Search Result 65, Processing Time 0.025 seconds

Hardness and Distortion Characteristics of SCM415 Steel by Carburizing (진공침탄과 가스침탄에 의한 SCM415강의 경도 및 변형특성)

  • Park, S.J.;Rhee, K.S.;Kim, K.S.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.15 no.6
    • /
    • pp.269-271
    • /
    • 2002
  • For the investigation of the hardness profiles and distortion characteristics of SCM415 steel, test pieces of SCM415 steel were gas and vacuum carburizing treated. The hardness profiles and distortion characteristics of vacuum and gas carburized SCM415 steel show different results. Vacuum carburizing can offer more improved hardness profiles than alternate methods of carburizing. Compared to alternate methods of carburizing, vacuum carburizing can offer improved mechanical properties and reduced cycle times of the process.

Analysis of Carbon Migration with Post Weld Heat Treatment in Dissimilar Metal Weld. (이종금속 피복용접부의 후열처리에 따른 탄소이동 해석)

  • Kim, Byeong-Cheol;Ann, Hui-Seong;Kim, Seon-Jin;Song, Jin-Tae
    • Korean Journal of Materials Research
    • /
    • v.1 no.1
    • /
    • pp.29-36
    • /
    • 1991
  • Pressurized Water Reactor (PWR) pressure vessels are made of forged low alloy steel plates internally clad with an austenitic stainless steel by welding to improve anti-corrosion properties. They display a characteristic behavior of dissimilar metal weld interface during post weld heat treatment (PWHT) and service at high temperature and pressure. In this Study, Metallugical structure of weld interface of SA 508 Class 3 forged steel clad with 309L, Austenitic stainless steel after PWHT was investigated. To estimate the width of the carburized/decarburized bands quantitatively, a model for carbon diffusion was proposed and a theoretical equation was derived.

  • PDF

Microstructure and Effective Case Depth of the Vacuum Carburized Steels (진공침탄열처리강의 조직 및 유효경화깊이)

  • Choi, Y.T.;Byoun, S.K.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.5 no.1
    • /
    • pp.32-40
    • /
    • 1992
  • This content is a part of the results of the study on the development of the vacuum carburizing technology. In this study the vacuum carburizing furnace being used was the furnace that developed through the joint project between KIMM and Kyung-Pook Heat Treating Co. from June 1988 to Nov. 1990. And the used carburizing gas was the propane gas and the introducing methods of the gas applied two methods such as pulse and constant pressure. By this study we established the basis of the furnace manufacturing technology and of the processing technology in the vacuum carburizing. Above all in this work there are notable meanings in a viewpoint of the foremost research in home. Hereafter, we are going to industrialize the vacuum carburizing technology by improving the results of the present work and by developing the process for the mass production.

  • PDF

A Study on Distortion Induced by Elasticity and Heat Treatment of Automotive Bevel Gears (자동차용 베벨 기어의 탄성변형과 열처리변형에 관한 연구)

  • Kim H. Y.;Kim M. G.;Cho J. R.;Bae W. B.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2004.05a
    • /
    • pp.170-173
    • /
    • 2004
  • Recently many kinds of gears have been produced by forging in order to enhance the mechanical properties of the gears and the productivity of the process. Developments in forging technology are the reason for the increased usage. However, a critical problem of the forged gears is the dimensional change or distortion caused by elastic recovery after forging, and relief of the residual stresses during subsequent heat treatments. Distortion is of great concern to the manufacturers of precision parts, because it influences directly the dimensional accuracy and the grade of carburized bevel gears. In the present paper, distortion due to elastic and heat treatment of bevel gears Is investigated. Distortions of forged gears, machined gears and die aremeasured and compared. Numerical analysis is used to simulate the complete cold forged process and heat treatment process for the machined gears and shows good agreement with the experimental measurements.

  • PDF

A STUDY ON DISTORTION OF BEVEL GEARS AND DIE INDUCED BY FORGING AND HEAT TREATMENT

  • Cho J.R.;Kang W.J.;Kim M.G.;Lee J.H.;Lee Y.S.;Bae W.B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2003.10b
    • /
    • pp.73-79
    • /
    • 2003
  • Recently many kinds of gears have been produced by forging in order to enhance the mechanical properties of the gears and the productivity of the process. Developments in forging technology are the reason for the increased usage. However, a critical problem of the forged gears is the dimensional change or distortion caused by elastic recovery after forging, and relief of the residual stresses during subsequent heat treatments. Distortion is of great concern to the manufacturers of precision parts, because it influences directly the dimensional accuracy and the grade of carburized bevel gears. In the present paper, distortion due to cold forging and heat treatment of bevel gears is investigated. Distortions of forged gears, machined gears and die are measured and compared. Numerical analysis is used to simulate the complete cold forging process and heat treatment process for the machined gears and shows good agreement with the experimental measurements.

  • PDF

Effect of heat treatment on mechanical properties of overlay welds (육성 용접부의 기계적 성질에 미치는 열처리조건의 영향)

  • 이기호;김기철;윤의박
    • Journal of Welding and Joining
    • /
    • v.7 no.4
    • /
    • pp.30-37
    • /
    • 1989
  • Effect of heat treatment on mechanical properties of an overlay weldment was investigated. Over welding was carried out on the structural C-Mn mild steel substrate to take required test specimens. Shielded metal arc welding process with 13Cr-0.2Ni stick electrode was applied. The heat treatment temperatures and holding times were $450{\circ}C., 550{\circ}C., 650{\circ}C., 750{\circ}C., 850{\circ}C.$ and 0.5hr, 2hr, 10hr, respectively. Mechanical tests and microscopic inspection were also carried out to investigate welds soundness. Test results indicated that carbon migration was dominant near bonded zone. At temperature of around 650.deg. C, carburized layer and decarburized layer were formed remarkably along overlay welds region and C-Mn mild steel region, respectively. The wideth of these layers became wider with increasing heat treatment temperature and/or holding time at the elevated temperature, and this relationship agreed with Larson-Miller parameter. Side bending test results demonstrated that the crack free region of overlay welds could be deduced from the relationship between temperature and holding time.

  • PDF

The Influence of Ar Gas in the Nitriding of Low Temperature Plasma Carburized AISI304L Stainless Steel. (AISI304L 스테인리스강의 저온 플라즈마 침탄처리 후 질화처리 시 Ar 가스가 표면 경화층에 미치는 영향)

  • Jeong, Kwang-ho;Lee, Insup
    • Korean Journal of Metals and Materials
    • /
    • v.46 no.3
    • /
    • pp.125-130
    • /
    • 2008
  • Conventional plasma carburizing or nitriding for austenitic stainless steels results in a degradation of corrosion resistance. However, a low temperature plasma surface treatment can improve surface hardness without deteriorating the corrosion resistance. The 2-step low temperature plasma processes (the combined carburizing and post nitriding) offers the increase of both surface hardness and thickness of hardened layer and corrosion resistance than the individually processed low temperature nitriding and low temperature carburizing techniques. In the present paper, attempts have been made to investigate the influence of the introduction of Ar gas (0~20%) in nitriding atmosphere during low temperature plasma nitriding at $370^{\circ}C$ after low temperature plasma carburizing at $470^{\circ}C$. All treated specimens exhibited the increase of the surface hardness with increasing Ar level in the atmosphere and the surface hardness value reached up to 1050 HV0.1, greater than 750 $HV_{0.1}$ in the carburized state. The expanded austenite phase (${\gamma}_N$) was observed on the most of the treated surfaces. The thickness of the ${\gamma}_N$ layer reached about $7{\mu}m$ for the specimen treated in the nitriding atmosphere containing 20% Ar. In case of 10% Ar containing atmosphere, the corrosion resistance was significantly enhanced than untreated austenitic stainless steels, whilst 20% Ar level in the atmosphere caused to form CrN in the N-enriched layer (${\gamma}_N$), which led to the degradation of corrosion resistance compared with untreated austenitic stainless steels.

A Study on the Improvement and Reliable Design in Sintered Spur Gear (소결치차의 성능향상과 신뢰성이 높은 소결치차 설계에 관한 연구)

  • 류성기
    • Proceedings of the Korean Institute of Industrial Safety Conference
    • /
    • 1998.05a
    • /
    • pp.31-36
    • /
    • 1998
  • It is very important to have exact informations on the properties and characteristics of the sintered steel as a new material of machine elements. The bending fatigue tests are performed for sintered steel bend specimens and spur gears, which are notched by using a slicing blade. The fatigue test at a constant stress amplitude is performed by using an electrohydraulic servo-controlled pulsating tester Consequently, the S-N curves are obtained and the fatigue strength. is compared with flaw depth. Accordingly, this study presents the fatigue strength of sintered spur gears, the critical notch depth of sintered steel and the effects of flaw depth on the bending fatigue strength. The enhancement of fatigue strength due to carburized treatment is clarified.

  • PDF

A Study on the Improvement and the Reliable Design in Sintered Spur Gear (소결치차의 성능향상과 신뢰성이 높은 소결치차설계에 관한 연구)

  • 류성기
    • Journal of the Korean Society of Safety
    • /
    • v.13 no.4
    • /
    • pp.34-40
    • /
    • 1998
  • It is very important to have exact informations on the properties and characteristics of the sintered steel as a new material of machine elements. The bending fatigue tests are performed for sintered steel bend specimens and spur gears, which are notched by using a slicing blade. The fatigue test at a constant stress amplitude is performed by using an electrohydraulic servo-controlled pulsating tester. Consequently, the S-N curves are obtained and the fatigue strength is compared with flaw depth. Accordingly, this study presents the fatigue strength of sintered spur gears, the critical notch depth of sintered steel and the effects of flaw depth on the bending fatigue strength. The enhancement of fatigue strength due to carburized treatment is clarified.

  • PDF

Development of Low Pressure Carburizing and High Pressure Gas Quenching System (뺏치식 저압침탄 고압가스냉각 시스템 개발)

  • Jang, Byoung-Lok;Han, Hyoung-Ki;Kim, Won-Bae;Dong, Sang-Keun;Kim, Han-Suck;Cho, Han-Chang
    • 한국연소학회:학술대회논문집
    • /
    • 2005.10a
    • /
    • pp.78-84
    • /
    • 2005
  • The development of eco-friendly low pressure carburizing system with high pressure gas quenching (LPC_GQ, 500kg/charge) led to new stage in the fundamental case-hardening treatments. This is due to its ability to provide tighter tolerances on the carburizing process with notable reductions in distortion of the carburized and hardened workpiece. This system is characteristics by high uniformity and reproducibility of heat treatment results, absence of an intergranular oxidation layer, carburizing of complex shapes, reduced cycle time, low operating costs, simplified production, eliminate post washing, and reduced grinding costs.

  • PDF