• 한국기계가공학회지
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• 제19권4호
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• pp.9-15
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• 2020

Carbon fiber reinforced plastic (CFRP) is a composite material useful in the aerospace and automotive industries because of its light weight and high strength. In this study, side milling tests were carried out using AlCrN, diamond-like carbon (DLC), and diamond-coated end mills. Additionally, a comparison study according to the cobalt content was conducted. Thus, tool wear and surface quality were examined and the influences of using coating and a certain material type were analyzed. The surface roughness of the machined surface was measured. Microscope observations revealed that the CFRP fiber at the machined surface was not damaged even at a cutting distance of 3,000 mm. Therefore, this study showed that the diamond-coated end mill containing 6% cobalt is appropriate for milling CFRP.

• Design & Manufacturing
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• 제13권1호
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• pp.25-30
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• 2019

This paper presents the design strategy for the optimal RTM molds of Carbon Fiber Reinforced Plastic (CFRP) by carbon fiber draping and resin flow simulation. First, the mold shape and molding condition were determined considering the undercut and die face of the product in the draping simulation, which made the preliminary shape of the product by compressing the carbon fiber. After that, the diffusion behavior during the injection of resin in the mold was predicted by the resin flow simulation. Finally, the optimal mold shape was designed by selecting the locations of resin injection port and vent based on total results of simulations. In this paper, the mold of automotive side mirror case was selected as the representative product. Also, the actual mold was manufactured based on the simulation design to confirm the practicality of it. This study is expected to contribute to the industry as a technology to improve the reliability and productivity of CFRP producted by RTM process.

• 한국공간구조학회:학술대회논문집
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• 한국공간구조학회 2005년도 춘계학술발표회 및 정기총회 2권1호(통권2호)
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• pp.183-190
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• 2005

이 연구의 목적은 CFRP로 보강된 철근콘크리트 보의 전단저항거동을 실험적으로 연구하는데 있다. 6개의 시험체를 제작하여 정적하중을 단조재하 하에 실험하였다. 실험의 주된 변수는 보강재의 좌강간격 및 비(량)을 두어 실험을 실시하였다. 본 연구의 목적은 CFRP-rod를 사용한 매립공법에 의한 전단보강효과를 파악하고자 한다. 이 실험의 결과는 CFRP의 보강된 철근콘크리트 보의 극한 전단강도가 증가하는 것을 나타내고 있다.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2000년도 봄 학술발표회 논문집
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• pp.639-644
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• 2000

Prestressing steels are susceptible to corrosion, which is considered the major reason in the deterioration of prestressed concrete structures. To solve this problem, many research have been made to utilize new type of tendons. FRP tendons have many advantages compared to steel tendons. However, FRP tendons have some disadvantages, such as no plastic behavior. This study focused on the flexural behavior of prestresssed concrete beams which is fabricated by post-tensioning method with CFRP (Carbon Fiber Reinforced Plastic) tendons. Th results drawn from the study, prestressed concrete beams with CFRP tendons have higher flexural cracking load, flexural yielding load, and flexural fracture load. While displacement at the fracture stage is lower compared to prestressed concrete beams with steel tendon. Excessive steel reinforcement lead lower ductility index. So, appropriate reinforcement guideline is needed. Further more, prestressed concrete beams with CFRP tendons can have sufficient ductility index when ruptured by crushing of concrete or used unbonded tendon. Therefore, the best design method for prestressed concrete beams with CFRP tendons is over-reinforcement, and use of unbonded tendon.

• 한국구조물진단유지관리공학회 논문집
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• 제8권1호
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• pp.147-156
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• 2004

최근에 구조적인 손상을 입은 철근콘크리트 구조물은 내구성과 내력 향상을 위해 보수 보강이 필요하게 되었다. 본 연구에서는 철근콘크리트 보가 휨에 의해서 손상되었을 경우 손상이전의 상태로 내력복원을 할 수 있는지를 규명하고자 한다. 실험결과 기준실험체와 강판 탄소섬유시트 격자탄소섬유판으로 보강한 실험체를 비교할 때, 휨내력은 상승하였고, 연성도와 에너지흡수능력도 기준실험체에 비해 큰 차이를 보이지 않아 보강재인 강판 탄소섬유시트 격자탄소섬유판(복합재)은 R.C보의 휨보강재로 매우 우수한 성능을 보유하고 있다고 판단된다.

• 한국정밀공학회지
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• 제33권6호
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• pp.439-445
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• 2016

Carbon fiber reinforced plastic (CFRP) composites have been widely used due to their great strength, stiffness and light weight. However, due to its anisotropy and inhomogeneous properties the machining process of CFRP composites is typically more complex than that of regular metals. Since there are many defects, such as delamination and tool wear during the machining process of CFRP composites, the optimization of this process is essential in improving the productivity. In this study, orthogonal machining of CFRP composites was performed to identify the machining characteristics of these materials. In addition, an experimental observation of delamination was investigated through the use of scanning electron microscopy (SEM). In these experiments, the cutting forces were measured and analyzed to determine the difference between machining of CFRP composites and metals. The comparison between the numerical models and experimental results was performed in terms of the maximum cutting forces.

• Composites Research
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• 제27권1호
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• pp.14-18
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• 2014

탄소섬유 복합재료는 내열성 및 우수한 기계적 특성을 가지고 있는 우수한 재료이지만 가격이 비싼 결점이 있다. 따라서 본 연구에서는 높은 기계적 강도를 가지며, 가격이 비싸지 않은 재료의 개발을 위해 탄소섬유에 현무암 섬유를 첨가하여 하이브리드 복합재료를 제작하였다. 현무암 섬유의 함유 비율이 높아질수록 강도는 감소하였으며, 탄소의 강화재 비율이 80% 정도에서 CFRP와 유사한 강도를 얻을 수 있었다. 또한 섬유 각각을 적층하여 복합재료를 제작하는 것 보다 섬유사를 혼합시켜 제작한 복합재료에서 더 우수한 기계적 특성을 얻을 수 있었다.

• 복합신소재구조학회 논문집
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• 제4권2호
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• pp.1-7
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• 2013

In recent years, fiber reinforced polymer plastic composites are readily available in the construction industry. Fiber reinforced polymer composite has many advantages such as high specific strength and high specific stiffness, high corrosion resistance, light-weight, magnetic transparency, etc. In this paper, we present the result of investigation pertaining to the flexural behavior of flange strengthened I-shape pultruded fiber reinforced polymer plastic (PFRP) member using carbon fiber sheet (CFRP sheet). Test variable is consisted of the number of layers of strengthening CFRP sheet from 0 to 3. From the experimental results, flexural strengthening effect of flange strengthened I-shape PFRP member using CFRP sheet is evaluated and it was found that 2 layers of strengthening CFRP sheet are appropriate considering efficiency and workability.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2012년도 추계학술대회 논문집
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• pp.809-810
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• 2012

• 동력기계공학회지
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• 제4권3호
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• pp.48-54
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• 2000

This paper describes the effect of molding pressure, specimen geometries for Mixed Mode I/II interlaminar fracture toughness of carbon fiber reinforced plastic composites by using asymmetrical double cantilever beam(ADCB) specimen. The value of $G_{I/IIC}$ as a function of various molding pressure is almost same at 307, 431, 585 kPa. However it shows the highest value under 307 kPa molding pressure. The effect of $G_{I/IIC}$ due to the change of initial crack length of ADCB specimen was almost negligible in this study. It turns out that the condition for mix mode quasi-static crack growth in ADCB specimen is the ratio of the crack length to that of the specimen, i.e., ${\alpha}/L<0.4$.