• Title/Summary/Keyword: Carbon-Fiber Reinforced Plastic(CFRP)

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Comparison Study on Side Milling of CFRP with AlCrN-based, Diamond-Like-Carbon(DLC), and Diamond-Coated End Mill (AlCrN, DLC 및 다이아몬드 코팅 엔드밀을 이용한 탄소섬유복합소재의 측면 밀링에 관한 비교 연구)

  • Sa, Min-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.4
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    • pp.9-15
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    • 2020
  • Carbon fiber reinforced plastic (CFRP) is a composite material useful in the aerospace and automotive industries because of its light weight and high strength. In this study, side milling tests were carried out using AlCrN, diamond-like carbon (DLC), and diamond-coated end mills. Additionally, a comparison study according to the cobalt content was conducted. Thus, tool wear and surface quality were examined and the influences of using coating and a certain material type were analyzed. The surface roughness of the machined surface was measured. Microscope observations revealed that the CFRP fiber at the machined surface was not damaged even at a cutting distance of 3,000 mm. Therefore, this study showed that the diamond-coated end mill containing 6% cobalt is appropriate for milling CFRP.

Design of RTM molds for CFRP by carbon fiber draping and resin flow simulation (탄소섬유 드레이핑 및 수지 유동 해석을 통한 CFRP 제조용 RTM 금형 설계)

  • Choi, Gwang Mook;Chae, Hong Jun
    • Design & Manufacturing
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    • v.13 no.1
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    • pp.25-30
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    • 2019
  • This paper presents the design strategy for the optimal RTM molds of Carbon Fiber Reinforced Plastic (CFRP) by carbon fiber draping and resin flow simulation. First, the mold shape and molding condition were determined considering the undercut and die face of the product in the draping simulation, which made the preliminary shape of the product by compressing the carbon fiber. After that, the diffusion behavior during the injection of resin in the mold was predicted by the resin flow simulation. Finally, the optimal mold shape was designed by selecting the locations of resin injection port and vent based on total results of simulations. In this paper, the mold of automotive side mirror case was selected as the representative product. Also, the actual mold was manufactured based on the simulation design to confirm the practicality of it. This study is expected to contribute to the industry as a technology to improve the reliability and productivity of CFRP producted by RTM process.

An Experimental study on Shear Resisting Effect of Reinforced Concrete Beams Filling-up Carbon Fiber Rod Plastic (CFRP-Rod로 전단 보강된 철근콘크리트 보의 전단거동에 관한 실험적 연구)

  • Kim, Young-Sik;Park, Sung-Moo
    • Proceeding of KASS Symposium
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    • 2005.05a
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    • pp.183-190
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    • 2005
  • The purpose of this study is to investigate experimentally the shear resisting behavior of the reinforced concrete beams strengthened with reinforcement materials(CFRP). Five specimens were manufactured and tested under, static monotonic loading. The main variables In the test were a space and volume of reinforcement. The test result indicated that the method of CFRP increase significantly the shear strength of a reinforced concrete beam

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Flexural Behavior of Prestressed Concrete Beams with CFRP(Carbon Fiber Reinforced Plastic) Tendons (CFRP 긴장재를 이용한 프리스트레스트 콘크리트 보의 휨거동)

  • 조병완;태기호;최용환
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.639-644
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    • 2000
  • Prestressing steels are susceptible to corrosion, which is considered the major reason in the deterioration of prestressed concrete structures. To solve this problem, many research have been made to utilize new type of tendons. FRP tendons have many advantages compared to steel tendons. However, FRP tendons have some disadvantages, such as no plastic behavior. This study focused on the flexural behavior of prestresssed concrete beams which is fabricated by post-tensioning method with CFRP (Carbon Fiber Reinforced Plastic) tendons. Th results drawn from the study, prestressed concrete beams with CFRP tendons have higher flexural cracking load, flexural yielding load, and flexural fracture load. While displacement at the fracture stage is lower compared to prestressed concrete beams with steel tendon. Excessive steel reinforcement lead lower ductility index. So, appropriate reinforcement guideline is needed. Further more, prestressed concrete beams with CFRP tendons can have sufficient ductility index when ruptured by crushing of concrete or used unbonded tendon. Therefore, the best design method for prestressed concrete beams with CFRP tendons is over-reinforcement, and use of unbonded tendon.

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Flexural Strengthening Effect on R.C Beam with Structural Damage (구조적 손상을 입은 R.C보의 휨보강 효과)

  • Kim, Sung-Yong;Han, Duck-Jeon;Shin, Chang-Hoon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.8 no.1
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    • pp.147-156
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    • 2004
  • The Rehabilitation and repair of structurally deteriorated, reinforced concrete structures will be highly demanded in the near future. The purpose of this study is to investigate whether damaged beams that crack and deflection are developed by bending moment are restored to the former state. In conclusion, when specimens strengthened with Steel Plate, CFS(Carbon Fiber Sheet) and CFRP-Grid(Carbon Fiber Reinforced Plastic-Grid) are compared with standard specimen, flexural capacity is increased and ductility and energy absorbtion capacity are similar with undamaged specimen. Therefore Steel Plate, CFS(Carbon Fiber Sheet) and CFRP-Grid (Carbon Fiber Reinforced Plastic-Grid) have highly efficiency as material of flexural strengthening.

Evaluation of Machining Characteristics of the Carbon Fiber Reinforced Plastic (CFRP) Composite by the Orthogonal Cutting (직교 절삭 기반 탄소섬유복합재 가공특성 관련 연구)

  • Kim, Yeong Bin;Kim, Min Ji;Park, Hyung Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.439-445
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    • 2016
  • Carbon fiber reinforced plastic (CFRP) composites have been widely used due to their great strength, stiffness and light weight. However, due to its anisotropy and inhomogeneous properties the machining process of CFRP composites is typically more complex than that of regular metals. Since there are many defects, such as delamination and tool wear during the machining process of CFRP composites, the optimization of this process is essential in improving the productivity. In this study, orthogonal machining of CFRP composites was performed to identify the machining characteristics of these materials. In addition, an experimental observation of delamination was investigated through the use of scanning electron microscopy (SEM). In these experiments, the cutting forces were measured and analyzed to determine the difference between machining of CFRP composites and metals. The comparison between the numerical models and experimental results was performed in terms of the maximum cutting forces.

Fabrication of Carbon/Basalt Hybrid Composites and Evaluation of Mechanical Properties (탄소/현무암 섬유강화 하이브리드 복합재료의 성형과 기계적 특성 평가)

  • Lee, Jin-Woo;Kim, Yun-Hae;Jung, Min-Kyo;Yoon, Sung-Won;Park, Jun-Mu
    • Composites Research
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    • v.27 no.1
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    • pp.14-18
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    • 2014
  • Carbon Fiber Reinforced Plastic (CFRP) has strong and superb material properties, especially in mechanical and heat-resisting aspects, but the drawback is its high price. In this study, we made a hybrid composite using carbon fiber and basalt fiber, which is expected to attribute to its strong material properties and its financial benefits. We found out that the higher the content of basalt fiber included, the lower the intensity, and carbon's intensity contents of 80% showed the similar intensity level as that of CFRP. Besides it was possible to get a better mechanical properties using the composite that included the mixed fiber, instead of using a composition of separate fibers filed.

The Flexural Strengthening Effect of I-Shape PFRP Member Using Carbon Fiber Sheet (탄소섬유시트를 이용한 I형 PFRP 부재의 휨보강 효과)

  • Lee, Young-Geun;Kim, Sun-Hee;Lee, Kang-Yeon;Yoon, Soon-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.4 no.2
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    • pp.1-7
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    • 2013
  • In recent years, fiber reinforced polymer plastic composites are readily available in the construction industry. Fiber reinforced polymer composite has many advantages such as high specific strength and high specific stiffness, high corrosion resistance, light-weight, magnetic transparency, etc. In this paper, we present the result of investigation pertaining to the flexural behavior of flange strengthened I-shape pultruded fiber reinforced polymer plastic (PFRP) member using carbon fiber sheet (CFRP sheet). Test variable is consisted of the number of layers of strengthening CFRP sheet from 0 to 3. From the experimental results, flexural strengthening effect of flange strengthened I-shape PFRP member using CFRP sheet is evaluated and it was found that 2 layers of strengthening CFRP sheet are appropriate considering efficiency and workability.

A Study on Mixed Mode I/II Interlaminar Fracture Toughness of Carbon Fiber Reinforced Plastic Composites (CFRP 복합재료의 혼합모드 I/II 층간파괴인성치에 관한 연구)

  • Kim, H.J.;Park, M.I.;Kim, J.D.;Koh, S.W.
    • Journal of Power System Engineering
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    • v.4 no.3
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    • pp.48-54
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    • 2000
  • This paper describes the effect of molding pressure, specimen geometries for Mixed Mode I/II interlaminar fracture toughness of carbon fiber reinforced plastic composites by using asymmetrical double cantilever beam(ADCB) specimen. The value of $G_{I/IIC}$ as a function of various molding pressure is almost same at 307, 431, 585 kPa. However it shows the highest value under 307 kPa molding pressure. The effect of $G_{I/IIC}$ due to the change of initial crack length of ADCB specimen was almost negligible in this study. It turns out that the condition for mix mode quasi-static crack growth in ADCB specimen is the ratio of the crack length to that of the specimen, i.e., ${\alpha}/L<0.4$.

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