• 제목/요약/키워드: Carbon long-length fiber

검색결과 9건 처리시간 0.023초

LFT-D공법을 이용한 탄소 장섬유 강화 열가소성 복합재의 특성에 관한 연구 (A study on the properties of the carbon long-fiber-reinforced thermoplastic composite material using LFT-D method)

  • 박명규;박시우
    • 한국산학기술학회논문지
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    • 제17권5호
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    • pp.80-85
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    • 2016
  • 탄소섬유강화 복합재는 기계적 물성이 우수하여 다양한 산업분야에서 활용되고 있으나 섬유길이가 짧은 단섬유 형태로 함침 되고 있어 강도와 강성을 증대시키는데 한계가 있다. 이를 보완하기 위한 LFT-D성형은 탄소 또는 유리섬유를 열가소성 수지와 혼합하여 압출 후 프레스 성형하여 제품을 만드는 공법으로 연속공정이 가능하고 사출성형에 비해 생산성이 높아 자동차 구조용 부품을 제작하는데 사용할 수 있다. 본 연구에서는 LFT-D공법으로 성형된 탄소 장섬유강화 열가소성 복합소재의 기계적 특성을 파악하기 위하여 탄소 장섬유의 함침과 압출공정을 수행할 수 있는 Lab scale의 소형 압출기 시스템을 제작하였다. Lab scale의 소형 압출기를 사용하여 제작된 탄소 장섬유 복합소재를 프레스 성형하여 시편을 제작하고 재료의 기계적 특성을 평가한 결과, 탄소섬유길이, 프레스 가압압력 및 탄소섬유 함유량이 복합소재의 강도 및 강성의 증가에 영향을 미침을 알 수 있었다. 향후 탄소 장섬유 복합소재의 기계적 성질 향상을 위해서 혼합 스크류 설계, 탄소 섬유코팅 등에 대한 추가적인 연구가 필요하다.

Flexural and compression behavior for steel structures strengthened with Carbon Fiber Reinforced Polymers (CFRPs) sheet

  • Park, Jai-woo;Yoo, Jung-han
    • Steel and Composite Structures
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    • 제19권2호
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    • pp.441-465
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    • 2015
  • This paper presents the experimental results of flexural and compression steel members strengthened with carbon fiber reinforced polymers (CFRP) sheets. In the flexural test, the five specimens were fabricated and the test parameters were the number of CFRP ply and the ratio of partial-length bonded CFRP sheets of specimen. The CFRP sheet strengthened steel beam had failure mode: CFRP sheet rupture at the mid span of steel beams. A maximum increase of 11.3% was achieved depending on the number of CFRP sheet ply and the length of CFRP sheet. In the compression test, the nine specimens were fabricated and the main parameters were: width-thickness ratio (b/t), the number of CFRP ply, and the length of the specimen. From the tests, for short columns it was observed that two sides would typically buckle outward and the other two sides would buckle inward. Also, for long columns, overall buckling was observed. A maximum increase of 57% was achieved in axial-load capacity when 3 layers of CFRP were used to wrap HSS columns of b/t = 60 transversely.

Electro-Micromechanical Technique을 이용한 각의 변화에 따른 Carbon과 SiC Fiber/Epoxy Composites의 계면감지능 및 평가 (Interfacial Sensing and Evaluation of Carbon and SiC Fibers/Epoxy Composites with Different Embedding Angle using Electro-Micromechanical Technique)

  • Lee, Sang-Il;Kong, Jin-Woo;Park, Joung-Man
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 춘계학술발표대회 논문집
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    • pp.199-202
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    • 2002
  • Interfacial properties and electrical sensing for fiber fracture in carbon and SiC fibers/epoxy composites were investigated by the electrical resistance measurement and fragmentation test. As fiber-embedded angle increased, interfacial shear strength (IFSS) of two-type fiber composites decreased, and the elapsed time was long to the infinity in electrical resistivity. The initial slope of electrical resistivity increased rapidly to the infinity at higher angle, whereas electrical resistivity increased gradually at small angle. Furthermore, both fiber composites with small embedded angle showed a fully-developed stress whitening pattern, whereas both composites with higher embedded angle exhibited a less developed stress whitening pattern. As embedded angle decreased, the gap between the fragments increased and the debonded length was wider for both fiber composites. Electro-micromechanical technique can be a feasible nondestructive evaluation to measure interfacial sensing properties depending on the fiber-embedded angle in conductive fiber reinforced composites.

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Adsorption of volatile organic compounds using activated carbon fiber filter in the automobiles

  • Moon, Hyung Suk;Kim, In Soo;Kang, Sin Jae;Ryu, Seung Kon
    • Carbon letters
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    • 제15권3호
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    • pp.203-209
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    • 2014
  • The adsorption of volatile organic compounds (VOCs) was carried out using an activated carbon fiber (ACF) filter in an automobile. The adsorption capacities of formaldehyde, toluene, and benzene on an ACF filter were far better than those of a polypropylene (PP) mat filter and combined (PP+activated carbon) mat filter by batch adsorption in a gas bag. In a continuous flow of air containing toluene vapor through an ACF packed bed, the breakpoint time was very long, the length of the unused bed was short, and sharp "S" -type breakthrough curve was plotted soon after breakpoint, showing a narrow mass transfer zone of toluene on the ACF. The adsorption amount of toluene on the ACF filter was proportional to the specific surface area of the ACF; however, the development of mesopores 2-5 nm in size on the ACF was very effective with regard to the adsorption of toluene. The ACF air clarifier filter is strongly recommended to remove VOCs in newly produced automobiles.

흡입 독성 평가를 위한 다중벽 탄소나노튜브의 에어로졸 발생장치 개발 및 성능 평가 (Development and Performance Evaluation of Aerosol Generator of MWCNTs for Inhalation Toxicology)

  • 이건호;전기수;유일재;안강호
    • 한국입자에어로졸학회지
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    • 제9권4호
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    • pp.231-238
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    • 2013
  • Carbon nanotubes (CNTs) are one of the nanomaterials that were discovered by Iijima in 1991 for the first time. CNTs have long cylindrical and axi-symmetric structures. CNTs are made by rolling graphene sheets. Because of their large length-to-diameter ratio, they are called nanotubes. CNTs are categorized as single-walled carbon nanotubes (SWCNTs) or multi-walled carbon nanotubes (MWCNTs) based on the shell structures. CNTs are broadly used in various fields, such as scanning probe microscopy, ultra fine nano balance and medicine, due to their extraordinary thermal conductivity, electrical and mechanical properties. Because long, straight CNTs have the same shape as asbestos, which cause cancer in cells lining the lung, there have been many studies on the effects of MWCNTs on human health that have been conducted. Stable atomization of CNTs is very important for the estimation of inhalation toxicity. In the present study, electro-static assisted axial atomizer (EAAA), which is the instrument that uses MWCNTs and aerosolizes them by transforming the single fiber shape using ultrasonic dispersion and electric field, was invented. EAAA consists of a ultrasonic bath for dispersion of MWCNTs and a particle generator for atomizing single fibers. The performance evaluation was conducted in order to assess the possibilities of 6-hour straight atomization with stability, which is the suggested exposure time in a day for the estimation of inhalation toxicity.

Electro-Micromechanical시험법을 이용한 섬유 함침 각에 따른 탄소와 SiC 섬유강화 에폭시 복합재료의 계면 손상 감지능 및 평가 (Interfacial Damage Sensing and Evaluation of Carbon and SiC Fibers/Epoxy Composites with Fiber-Embedded Angle using Electro-Micromechanical Technique)

  • Joung-Man Park;Sang-Il Lee;Jin-Woo Kong;Tae-Wook Kim
    • Composites Research
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    • 제16권2호
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    • pp.68-73
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    • 2003
  • Fragmentation 시험법과 전기저항 측정을 통하여 탄소 및 SiC 섬유강화 에폭시 복합재료의 계면물성과 섬유파단에 대한 전기적 감지능을 연구하였다. 섬유 함침 각이 증가함에 따라서 계면전단강도는 감소하였고, 섬유파단에 의한 전기저항도 값이 무한대로 증가하는 시간은 길어졌다. 높은 함침 각에서 전기저항도의 초기 기울기는 급격히 증가한 반면. 낮은 각에서는 점차적으로 증가하였다. 또한 낮은 함침각의 두 섬유 모두에서 stress whitening pattern을 뚜렷하게 관찰할 수 있었지만, 높은 함침 각에서는 그렇지 못했다. 섬유 함침 각이 감소함에 따라서 섬유 파단 간격과 debonding된 길이는 두 섬유 모두에서 증가하였다. 본 연구에서 사용한 electro-micromechanical 시험법은 전도성 섬유강화 복합재료의 섬유 함침 각에 따른 계면 감지능 측정을 위해서 비파괴적 평가방법으로 실행 가능하였다.

초장축 스테인레스/복합재료 파이프의 피팅 공정 개발 (Development of Fitting Process for Extra Long Stainless/Composite Material Pipes)

  • 박수현;이춘만
    • 한국공작기계학회논문집
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    • 제17권2호
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    • pp.77-82
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    • 2008
  • Rubbing-roller is used for manufacturing liquid crystal display, and static displacement of the rubbing-roller becomes bigger as length of the rubbing roller made of aluminum is getting longer. Therefore, material of the rubbing-roller is changed from aluminum to CFRP(Carbon Fiber Reinforced plastic). Recently thermal spraying is applied to manufacturing process of long rubbing-roller. The thermal spraying has disadvantages such as increment of manufacturing time and fraction defective caused by density of stainless steel particle. In this study, fitting process by drawing was suggested and FEM analysis with Tsai-Wu failure theory and fitting experiments are carried out to find adequate shrink allowance. The suggested shrink allowance gives proper adhesive force, and CFRP failure is not occurred. Furthermore, the fitting process is applied to long rubbing-roller and availability of the fitting process is studied by measurement of roundness, straightness and shear strength.

Synthesis of self-aligned carbon nanotubes on a Ni particles using Chemical Vapour Deposition

  • Park, Gyu-Seok
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2000년도 제18회 학술발표회 논문개요집
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    • pp.64-64
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    • 2000
  • Since its discovery in 1991, the carbon nanotube has attracted much attention all over the world; and several method have been developed to synthesize carbon nanotubes. According to theoretical calculations, carbon nanotubes have many unique properties, such as high mechanical strength, capillary properties, and remarkable electronical conductivity, all of which suggest a wide range of potential applications in the future. Here we report the synthesis in the catalytic decomposition of acetylene at ~65 $0^{\circ}C$ over Ni deposited on SiO2, For the catalyst preparation, Ni was deposited to the thickness of 100-300A using effusion cell. Different approaches using porous materials and HF or NH3 treated samples have been tried for synthesis of carbon nanotubes. It is decisive step for synthesis of carbon nanotubes to form a round Ni particles. We show that the formation of round Ni particles by heat treatment without any pre-treatment such as chemical etching and observe the similar size of Ni particles and carbon nanotubes. Carbon nanotubes were synthesized by chemial vapour deposition ushin C2H2 gas for source material on Ni coated Si substrate. Ni film gaving 20~90nm thickness was changed into Ni particles with 30~90nm diameter. Heat treatment of Ni fim is a crucial role for the growth of carbon nanotube, High-resolution transmission electron microscopy images show that they are multi-walled nanotube. Raman spectrum shows its peak at 1349cm-1(D band) is much weaker than that at 1573cm-1(G band). We believe that carbon nanotubes contains much less defects. Long carbon nanotubes with length more than several $\mu$m and the carbon particles with round shape were obtained by CVD at ~$650^{\circ}C$ on the Ni droplets. SEM micrograph nanotubes was identified by SEM. Finally, we performed TEM anaylsis on the caron nanotubes to determine whether or not these film structures are truly caron nanotubes, as opposed to carbon fiber-like structures.

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Strengthening of Cutouts in Existing One-Way Spanning R. C. Flat Slabs Using CFRP Sheets

  • Shehab, Hamdy K.;Eisa, Ahmed S.;El-Awady, Kareem A.
    • International Journal of Concrete Structures and Materials
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    • 제11권2호
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    • pp.327-341
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    • 2017
  • Openings in slabs are usually required for many different applications such as aeriation ducts and air conditioning. Opening in concrete slabs due to cutouts significantly decrease the member stiffness. There are different techniques to strengthen slabs with opening cutouts. This study presents experimental and numerical investigations on the use of Carbon Fiber Reinforced Polymers (CFRP) as strengthening material to strengthen and restore the load carrying capacity of R.C. slabs after having cutout in the hogging moment region. The experimental program consisted of testing five (oneway spanning R.C. flat slabs) with overhang. All slabs were prismatic, rectangular in cross-section and nominally 2000 mm long, 1000 mm width, and 100 mm thickness with a clear span (distance between supports) of 1200 mm and the overhang length is 700 mm. All slabs were loaded up to 30 kN (45% of ultimate load for reference slab, before yielding of the longitudinal reinforcement), then the load was kept constant during cutting concrete and steel bars (producing cut out). After that operation, slabs were loaded till failure. An analytical study using finite element analysis (FEA) is performed using the commercial software ANSYS. The FEA has been validated and calibrated using the experimental results. The FE model was found to be in a good agreement with the experimental results. The investigated key parameters were slab aspect ratio for the opening ratios of [1:1, 2:1], CFRP layers and the laminates widths, positions for cutouts and the CFRP configurations around cutouts.