• Title/Summary/Keyword: Carbon filler

Search Result 263, Processing Time 0.021 seconds

SBR/Organoclay Nanocomposites for the Application on Tire Tread Compounds

  • Kim, Wook-Soo;Lee, Dong-Hyun;Kim, Il-Jin;Son, Min-Jin;Kim, Won-Ho;Cho, Seong-Gyu
    • Macromolecular Research
    • /
    • v.17 no.10
    • /
    • pp.776-784
    • /
    • 2009
  • N,N-dimethyldodecylamine (tertiary amine)-modified MMT (DDA-MMT) was prepared as an organically modified layered silicate (OLS), after which styrene-butadiene rubber (SBR) nanocomposites reinforced with the OLS were manufactured via the latex method. The layer distance of the OLS and the morphology of the nanocomposites were characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). By increasing the amount of N,N-dimethyldodecylamine (DDA) up to 2.5 g, the maximum values of torque, tensile strength and wear resistance of the SBR nanocomposites were increased due to the increased dispersion of the silicate layers in the rubber matrix and the increased crosslinking of the SBR nanocomposites by DDA itself. When SBR nanocomposites were manufactured by using the ternary filler system (carbon black/silica/OLS) to improve their dynamic properties as a tire tread compound, the tan $\delta$(at $0^{\circ}C$ and $60^{\circ}C$) property of the compounds was improved by using metal stearates instead of stearic acid. The mechanical properties and wear resistance were increased by direct substitution of calcium stearate for stearic acid because the filler-rubber interaction was increased by the strong ionic effect between the calcium cation and silicates with anionic surface. However, as the amount of calcium stearate was further increased above 0.5 phr, the mechanical properties and wear resistance were degraded due to the lubrication effect of the excessive amount of calcium stearate. Consequently, the SBR/organoclay nanocomposites that used carbon black, silica, and organoclay as their ternary filler system showed excellent dynamic properties, mechanical properties and wear resistance as a tire tread compound for passenger cars when 0.5 phr of calcium stearate was substituted for the conventionally used stearic acid.

Measurement of Thermal Shrinkage/Expansion Force of Filled Rubber (충전된 고무재료의 열변화에 따른 수축력/팽창력 측정)

  • Park, Sang-Min;Hong, Chang-Kook;Cho, Dong-Lyun;Kaang, Shin-Young
    • Elastomers and Composites
    • /
    • v.42 no.4
    • /
    • pp.201-208
    • /
    • 2007
  • In this study, the thermal shrinkage and expansion stresses of filled NR and SBR vulcanizates were measured to investigate the dimensional stability at an elevated temperature. When a rubber sample was held at constant pre-strain, a thermal stress developed upon heating due to the entropic consideration. The peak shrinkage stress of carbon black or silica filled NR decreased with increasing filler content. In SBR compounds, however, the peak shrinkage stress of SBR with 30 phr filler content was higher than that of unfilled compounds. The expansion stress of carbon black filled NR was changed little, but that of filled SBR increased with increasing the filler content. The peak expansion stress of silica filled NR and SBR vulcanizates increased with increasing silica content.

Recovery Behaviors of Natural Rubber Composites Thermally Aged in Altering Medium Systems of Air and Water (공기와 물의 교매질 시스템에서 열노화된 천연고무 복합체의 회복 거동)

  • Choi, Sung-Seen;Kim, Ok-Bae
    • Elastomers and Composites
    • /
    • v.48 no.3
    • /
    • pp.181-189
    • /
    • 2013
  • Unfilled, carbon black-filled, and silica-filled natural rubber (NR) composites were aged with a circular deformation at $60-90^{\circ}C$ and the recovery behaviors were investigated. The samples were aged under the altering aging medium systems of air and distilled water every day for 10 days. The order of the recoveries according to the filler systems was unfilled > silica > carbon black. The recoveries of the samples aged in the air to water altering system were greater than those of the samples aged in the water to air altering system. The initial aging medium dominantly influenced the deformation level.

A Study on the Effect of Petroleum Resin on Vibration Damping Characteristics of Natural Rubber Composites

  • Yun, Yu Mi;Lee, Jin Hyok;Choi, Myoung Chan;Kim, Jung Wan;Kang, Hyun Min;Bae, Jong Woo
    • Elastomers and Composites
    • /
    • v.56 no.4
    • /
    • pp.201-208
    • /
    • 2021
  • In this study, the effect of petroleum resin on the mechanical strength, morphology, and vibration damping characteristics of natural rubber (NR) composites was observed. The NR composites plasticized by adding petroleum resin showed decreased hardness and mechanical properties. A morphology analysis indicated that as the amount of petroleum resin increased, carbon black aggregates (or agglomerates) observed at the fracture surface decreased, resulting in an improvement in the dispersibility. In addition, as 20 phr of petroleum resin was added, the effective damping temperature range increased by approximately 11.4%, the hysteresis loss rate increased by 15.2%, and the resilience decreased by 36.6%. Therefore, it was confirmed that the vibration damping characteristics improved with the addition of petroleum resin. This was because the rubber-filler interaction between the NR molecular chain of the NR composite and the carbon black particles improved by the addition of petroleum resin.

A Study on Electromagnetic Interference Shielding Effectiveness of the Aluminum film, Conductive Fabric and Nano Carbon black/Carbon Fiber Reinforced Composites (알루미늄 필름, 전도성 직조섬유/나노 카본블랙 탄소섬유복합재료의 전자파 차폐효과에 관한 연구)

  • Han, Gil-Young;Song, Dong-Han;Bae, Ji-Soo;Ahn, Dong-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.7 no.4
    • /
    • pp.10-16
    • /
    • 2008
  • This study investigated electromagnetic interference(EMI) shielding effectiveness(SE) of the aluminum film, conductive fabric and nano carbon black carbon fiber reinforced composites. We fabricated carbon fiber reinforced composites filled with nano carbon black where they bonded aluminum film and conductive fabric. The measurements of SE were carried out frequency range from 300MHz to 1.5GHz. It is observed that the SE of the bonded aluminum film and conductive fabric composites is the frequency dependent, increase with the increase in filler nano carbon black content. The aluminum film bonded composites showed higher SE compared to that of carbon black and conductive fabric. The aluminum film bonded epoxy composite was shown to exhibit up to 80dB of SE. The result that aluminum film bonded composite can be used for the purpose of EMI shielding as well as for some microwave applications.

  • PDF

Properties of Styrene-Butadiene Rubber Nanocomposites Reinforced with Carbon Black, Carbon Nanotube, Graphene, Graphite

  • Song, Sung-Ho;Kwon, O-Seok;Jeong, Ho-Kyun;Kang, Yong-Gu
    • Korean Journal of Materials Research
    • /
    • v.20 no.2
    • /
    • pp.104-110
    • /
    • 2010
  • The characteristics of all polymer composites containing carbon materials are determined by four factors: component properties, composition, structure and interfacial interactions. The most important filler characteristics are particle size, size distribution, specific surface area and particle shape. As a consequence, in this paper we discuss the aspects of the mechanical, electrical and thermal properties of composites with different fillers of carbon black, carbon nanotube (CNT), graphene and graphite and focus on the relationship between factors and properties, as mentioned above. Accordingly, we fabricate rubber composites that contain various carbon materials in carbon black-based and silica based-SBR matrixes with dual phase fillers and use scanning electron microscopy, Raman spectroscopy, a rhometer, an Instron tensile machine, and a thermal conductivity analyzer to evaluate composites' mechanical, fatigue, thermal, and electronic properties. In mechanical properties, hardness and 300%-modulus of graphene-composite are sharply increased in all cases due to the larger specific surface. Also, it has been found that the thermal conductivity of the CNT-composite is higher than that of any of the other composites and that the composite with graphene has the best electrical properties.

Microwave Application to the Vulcanization of Rubber Compound -(I) The Heating Characteristics of While Carbon by Microwave- (마이크로파를 응용한 Rubber Compound의 가황 - (I) 마이크로파에 의한 White Carbon의 가열특성 -)

  • Park, C.Y.;Kim, J.K.;Min, S.K.
    • Elastomers and Composites
    • /
    • v.32 no.5
    • /
    • pp.318-324
    • /
    • 1997
  • Since the rigid and continuous networks of high-purity silica(white carbon) were relatively transparent to microwaves, high purity silica coupled with microwaves using a zirconia susceptor at room temperature and it was then heated to its melting temperature. The low-purity silica, contained small amount of impurities, yielded greater microwave absorption owing to easy motion of the interstitial alkali ions and it was then heated to its melting temperature. X-ray diffraction patterns of the low-purity silica were broader than those of the high-purity silica due to higher concentration of non-bridging bond and more deformed random network structure. In the vulcanization process of whitened or coloured rubber compound which is employing low-purity silica(white carbon) as a reinforcing filler, vulcanizate could be obtained effectively by microwave heating energy.

  • PDF

Enhanced Compatibility of PC/PMMA Alloys by Adding Multiwall Carbon Nanotubes

  • Bae, Do-Young;Lee, Heon-Sang
    • Carbon letters
    • /
    • v.11 no.2
    • /
    • pp.83-89
    • /
    • 2010
  • We prepared polycarbonate (PC)/poly(methyl methacrylate) (PMMA)/multiwall carbon nanotube (MWCNT) nanocomposites by co-rotating twin screw extruder at 533 K. Thermal analysis results indicate that the miscibility of PC and PMMA is enhanced by MWCNTs. Bead necklace-like morphology of PMMA-rich phase is observed in PC/PMMA/MWCNT nanocomposites with increasing PMMA weight fraction due to the bead necklace-like morphology. The tensile strength of PC/PMMA (75/25)/MWCNT (1 wt.%) nanocomposite is 3% higher than those of PC/PMMA (75/25) alloy. Suppression of die swell by MWCNT filler is observed in the melt flow of PC/PMMA/MWCNT nanocomposites during extrusion.

Mechanical Properties of Thermoplastic Composite Reinforced Porous Carbon

  • Hwang, Taek-Sung;Park, Jin-Won;Song, Hae-Young;Hwang, Eui-Hwan
    • Carbon letters
    • /
    • v.1 no.2
    • /
    • pp.87-90
    • /
    • 2000
  • Porous carbon from charcoal filled polypropylene composites were prepared and their mechanical properties were evaluated. In preparing the composites, crosslinking agent (sodium benzonate) were used in order to improve the bonding force between matrix and fillers. In this study, the effects of charcoal powder and sodium benzonate concentration on the mechanical properties and interface phenomena on the composites were evaluated. The mechanical properties of composites increased progressively with the decrease of filler loading. In the case of addition of the crosslinking agent into the composite, the mechanical properties were increased and showed maximum value at the 3 wt% concentration of sodium benzonate. According to the result of the TGA, the weight loss of composite according to crosslinking agent was not observed and initial thermal degradation temperature of composite reinforced charcoal was located at $390^{\circ}C$.

  • PDF

The Study on the Dependence of Cure Condition for Reinforcing Filler (보강성충전제의 가황조건 의존성에 관한 연구)

  • Lee, Seag
    • Elastomers and Composites
    • /
    • v.33 no.2
    • /
    • pp.75-82
    • /
    • 1998
  • The purpose of this experimental study was to investigate the effects of vulcanization condition on the properties of reinforced rubbers. Rubber reinforcing ability of carbon black was more efficient than other fillers, but tensile properties were not affected by vulcanization condition while vulcanization condition affected the physical properties of rubber compounds with silica and silane treated slica. It was found that silica and silane treated silica filled rubber compounds showed good dynamic properties, rebound, heat build-up, 0 and $60^{\circ}C$ tan $\delta$ compared with carbon black filled rubber compounds. Carbon black filled rubber compounds were higher than silica and silane treated silica filled rubber compounds in total crosslinking density by vulcanization condition. By analysis of crosslinking type, polysulfide crosslinking was the highest in the carbon black filled rubber compounds with decreasing the ratio of sulfur to accelerator, monosulfide crosslinking was the highest in the silane treated silica filled compounds with in-creasing the ratio of sulfur to accelerator.

  • PDF