• Title/Summary/Keyword: Carbon fiber laminate

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Development of Carbon Continuous-fiber Composite Frame for Automotive Sun-roof Assembly (자동차용 탄소 연속섬유 복합재 선루프 프레임의 개발에 대한 연구)

  • Kim, Jinbong;Kim, Kyoung-Deok;Kim, Sungjin;Shin, Dongwan;Kim, Dukki
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.3
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    • pp.350-359
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    • 2017
  • This paper presents a new holistic development approach for the carbon continuous-fiber composite frame of an automotive sunroof assembly. The original steel frame has been designed to get higher bending stiffness with its corrugated cross-sectional shape. The new approach uses the prepregs of a fast cure epoxy and PCM manufacturing processing. For higher productivity, the new frames feature a very simple plat cross sectional shape but achieve high bending stiffness through the laminate design. The sandwich structure with a PET foam core was presented. The frames were made of carbon UD laminae covered single carbon fabric on the outer surfaces. The fabrics provide torsional stiffness and also hold the carbon UD fibers floating in the low viscous epoxy resin of prepregs at the curing temperature during processing. The final product yields approximately 18 % savings in weight compared with the original.

Compressive Behavior of CFS Strengthened Concrete Specimens with Various Cross-Sectional Shapes and Laminate Angles (단면형과 적층각의 변화에 따른 CFS보강 콘크리트 공시체의 압축거동)

  • 김석호;김장호;이성태;이상호;김진근
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.365-370
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    • 2001
  • The repairing technique of surface wrapping concrete structural members using fiber composite sheet have been widely used. The research efforts have been limited to studying relative strength increase of repaired concrete structures rather than ductility improvement based on composite material effect and the interface effect between composite and concrete. The compression tests of CFS(carbon fiber sheet) reinforced concrete specimens with various cross-sectional shapes and laminate angles have been peformed. FEM algorithm considering various parameters will be performed based on the obtained data. The results will be discussed in detail.

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Flexural behavior of sandwich beams with novel triaxially woven fabric composite skins

  • Al-Fasih, M.Y.;Kueh, A.B.H.;Ibrahim, M.H.W.
    • Steel and Composite Structures
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    • v.34 no.2
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    • pp.299-308
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    • 2020
  • This study aims to carry out the experimental and numerical investigation on the flexural behavior of sandwich honeycomb composite (SHC) beams reinforced with novel triaxially woven fabric composite skins. Different stacking sequences of the carbon fiber reinforcement polymer (CFRP) laminate; i.e., 0°-direction of TW (TW0), 0°-direction of UD (UD0), and 90°-direction of UD (UD90) were studied, from which the flexural behavior of SHC beam behaviors reinforced with TW0/UD0 or TW0/UD90 novel laminated skins were compared with those reinforced with UD0/90 conventional laminated skins under four-point loading. Generally, TW0/UD0 SHC beams displayed the same flexural stiffness as UD0/90 SHC beams in terms of load-deflection relationships. In contrast, TW0/UD90 SHC beams showed a 70% lower efficiency than those of UD0/90 SHC. Hence, the TW0/UD0 laminate arrangement is more effective with a mass reduction of 39% compared with UD0/90 for SHC beams, although their stiffness and shear strength are practically identical.

Evaluation of Fracture Toughness of Dynamic Interlaminar for CFRP Laminate Plates by Resin Content (수지함량에 따른 CFRP 적층판의 층간파괴 인성평가)

  • 김지훈;양인영;심재기
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.4
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    • pp.43-49
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    • 2003
  • This research work has been carried out for finding J-integral in mode II of CFRP(carbon fiber reinforced plastics) laminate plates based on the classical bar theory in dynamic conditions with consideration of the effect of inertia forces, eventually to lead to finding the dynamic inter-layer fracture toughness. Dynamic inter-layer fracture toughness was found by a self-made ENF(End Notched Flexure) experimental apparatus using Split Hopkinson's Bar(SHPB), and also observed the variation of the fracture toughness haying different resin contents and fiber arrangements of CFRP specimen([$0_3^{\circ}/90_3^{\circ}/0_6^{\circ}/90_3^{\circ}/0_3^{\circ}$], [$0_{20}^{\circ}$], [$0_5^{\circ}/90_{10}^{\circ}/0_5^{\circ}$]). As an experimental result, in either cases of quasi-static or dynamic load condition, the critical load and the inter-layer fracture toughness increased sharply depending on the increase of resin contents. Therefore, it could, be concluded that the effect by resin contents is the major factor determining the inter-layer fracture toughness in the CFRP laminate plates.

Characterization of Metal-FRP Laminated Composites for Strengthening of Structures: Part-I Tensile Behavior (사회기반시설물의 내진 보강을 위한 연성재-FRP적층복합체의 역학적 거동 특성 분석: Part-I 인장 거동)

  • Park, Cheol-Woo
    • Journal of the Korean Society of Safety
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    • v.26 no.6
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    • pp.54-63
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    • 2011
  • Steel plate or FRP materials have been typically used for the seismic retrofit of civil infrastructures. In order to overcome the limitation of each retrofitting material, a composite material, which takes advantages from both metal and fiber polymer materials, has been developed. In the study herein, the composite retrofitting material consists of metal part(steel or aluminum) and FRP sheet part(glass or carbon fiber). The metal part can enhance the ductility and the FRP part the ultimate strength. As a preliminary study to investigate the fundamental mechanical characteristics of the metal-FRP laminated composite material this study performed the tensile test with various experimental variables including the number, the angle and the combination of FRP laminates. From the test results, both aluminum and steel-FRP laminate composite material showed increased fracture toughness. However, the angle and the kind of fibers should be carefully considered in conjunction with the expected loading conditions. In general, steel-FRP laminate composite showed better tensile performance in regards to the seismic retrofit purposes.

Evaluation of the Damage Mechanism in CFRP Composite Using Computer Vision

  • Kwon, Oh-Heon;Xu, Shaowen;Sutton, Michael
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.5
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    • pp.686-694
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    • 2010
  • Continuing progress in high technology has created numerous industrial applications for new advanced composite materials. Among these materials, carbon fiber-reinforced plastic (CFRP) laminate composite is typically used for low-weight carrying structures that require high specific strength. In this study, the damage mechanism of a compact tension (CT) specimen of woven CFRP laminates is described in terms of strain and displacement changes and crack growth behavior. The digital image correlation (DIC) method (which is employed here as a computer vision technique) is analyzed. Acoustic emission (AE) characteristics are also acquired during fracture tests. The results demonstrate the usefulness of these methods in evaluating the damage mechanism for woven CFRP laminate composites. From the results, we show these methods are so useful in order to evaluate the damage mechanism for woven CFRP laminate composites.

A Study on Biomimetic Composite for Design of Artificial Hip Joint (인공 관절 설계를 위한 바이오미메틱 복합재료에 관한 연구)

  • 김명욱;윤재륜
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.234-238
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    • 1999
  • This study suggests the design of the functionally gradient composite, [0/90/0/core]$_s$ cross-ply laminate, to prevent stress concentration induced from the difference of rigidity between the bone and the artificial hip joint and to reinforce the wear property of the surface and the expectation of their mechanical properties. First, the four-point bending test is done about wet bones and dry bones to know the mechanical properties of the cortical bones. In result, the wet bone shows the viscoelastic behavior and the dry bone shows the elastic behavior. Moreover, we expect the properties of the proposed gradient composites as a function of carbon fiber volume fraction in each layer to apply Halpin-Tsai equation, CLPT(classical laminate plate theory), and Bernoulli beam theory etc. and decide the thickness ratio of each lamina in order to match Young's modulus of the anisotropic cortical bone with the proposed gradient composites.

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Finite Element Analysis for Performance Evaluation of Type III Hydrogen Pressure Vessel for the Clean Tech Fuel Cell Vehicles (친환경 연료전지 자동차용 Type III 수소 압력용기의 구조성능 평가를 위한 유한 요소 해석)

  • Son, Dae-Sung;Chang, Seung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.9
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    • pp.938-945
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    • 2012
  • To design and estimate material failures of Type III pressure vessels, which have excellent stability and performance, various modeling techniques have been introduced. This paper provided a hybrid modeling technique composed of ply-based modeling for a cylinder part and laminate-base modeling technique for a dome part for enhancing modeling efficiency. The ply-based modeling technique provided accurate ply stresses directly for predicting material failure, on the other hand, additional manipulations in stress calculations, which may cause some errors, were needed for the case of the laminate-based modeling technique. The ply stresses in fiber, transverse and in-plane shear directions were compared with the corresponding material strengths to predict material failure.

A Study on the Effect of Fiber Orientation on the Interlaminar Fracture Toughness (층간파괴인성치에 대한 섬유방향의 영향에 관한 연구)

  • Lee, Jung-Kyu;Um, Yoon-Sung;Kim, Hyung-Jin;Koh, Sung-Wi
    • Journal of Ocean Engineering and Technology
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    • v.9 no.2
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    • pp.89-97
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    • 1995
  • The investigate the effect of fiber orientation on the interlaminar fracture toughness of carbon fiber reinforced plastics three prepregs which are domestic products are used in this paper. Those are used for the unidirectional composites, but only one is used for the cross-ply laminate composites which is molded $[0/90]_{6s},\;[0/45]_{6s},\;and\;[0/45/90]_{4s}$. The specimens used for the mode I and mode II Tests are DCB and ENF samples are examined by scanning electron microscope(SEM). The value of $G_{IC}$ is almost same when modified three calculating methods are applied. The highest value of $G_{IC}$at crack initiation is obtained at the $[0/90]_{6s}$ interlaminar and the lowest one is at the $[0/45/90]_{4s}$ interlaminar. The highest value of $G_{IIC}$ at crack initiation, however, is obtained at the $[0/90]_{6s}$ interlaminar and the lowest one is at the $[0/45]_{6s}$. The photographs of SEM show a difference behaviour between mode I and mode II fracture surface.

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