• Title/Summary/Keyword: Carbon Fiber Prepreg

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Guided viscoelastic wave in circumferential direction of orthotropic cylindrical curved plates

  • Yu, Jiangong;Ma, Zhijuan
    • Structural Engineering and Mechanics
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    • v.41 no.5
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    • pp.605-615
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    • 2012
  • In this paper, guided circumferential wave propagating in an orthotropic viscoelastic cylindrical curved plate subjected to traction-free conditions is investigated in the frame of the Kelvin-Voight viscoelastic theory. The obtained three wave equations are decoupled into two groups, Lamb-like wave and SH wave. They are separately solved by the Legendre polynomial series approach. The availability of the method is confirmed through the comparison with the published data of the SH wave for a viscoelastic flat plate. The dispersion curves and attenuation curves for the carbon fiber and prepreg cylindrical plates are illustrated and the viscous effect on dispersion curves is shown. The influences of the ratio of radius to thickness are analyzed.

A Study of Mode II Interlaminar Fracture for CFRP Laminate Composite using the 4-point Bending CNF Specimen (4점굽힘 CNF 시험편을 이용한 CFRP적층 복합재 모드 II 층간파괴)

  • Kwon, Oh-Heon;Kang, Ji-Woong;Tae, Hwan-Jun;Hwang, Yeong-Yeun;Yun, Yu-Seung
    • Journal of the Korean Society of Safety
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    • v.25 no.3
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    • pp.34-39
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    • 2010
  • Unidirectional Carbon Fiber Reinforced Plastics (CFRP) are advanced materials which combine the characteristics of the light weight, high stiffness and strength. For those reasons, the use of the unidirectional CFRP has increased in jet fighters, aerospace structures. However, unidirectional CFRP composites have a lot of problems, especially delamination, compared with traditional materials such as steels and aluminums, and so forth. Therefore, the interlaminar fracture toughness for a laminate CFRP composite is very important. In this study, The mode II interlaminar fracture toughness was measured by using center notched flexure(CNF) test specimen. The CNF specimens using unidirectional carbon prepreg were fabricated by a hot-press with the gage pressure and temperature controller. And three kinds of a/L ratio was applied to these specimens. Here, we discuss the relations of the crack growth and the mode II interlaminar fracture under the four point bending CNF test. From the results, we shows that mode II interlaminar was occurred when the more $a_0$/L ratio, the less load. And $G_{IIC}$ also were obtained as 5.33, 2.9 and $0.58kJ/m^2$ according to $a_0$/L ratio=0.2, 0.3 and 0.4.

A study on the improvement of impregnation on the surface of injection-molded thermoplastic woven carbon fabric composite (열가소성 직물탄소복합소재 사출 성형품의 표면 함침 개선에 관한 연구)

  • Jeong, Eui-Chul;Yoon, Kyung-Hwan;Lee, Sung-Hee
    • Design & Manufacturing
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    • v.15 no.3
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    • pp.39-44
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    • 2021
  • In molding of continuous fiber-reinforced thermoplastic composites, it is very difficult to impregnate between the reinforcements and the matrix since the matrix has a high melting temperature and high viscosity. Therefore, most of composite molding processes are divided in the manufacturing processes of intermediate materials called prepreg and the forming of products from intermediate materials. The divided process requires additional facilities and thermoforming, and they increase the cycle time and cost of composite products. These problems can be resolved by combining the continuous fiber-reinforced composite molding process with injection molding. However, when a composite material is manufactured by inserting woven fabric into the injection mold, poor impregnation occurs on the surface of the molded product. It affects the properties of the composites. In this paper, through an impregnation experiment using cores with different heat transfer rates and pore densities, the reason for the poor impregnation was confirmed, and molding experiments were conducted to produce composite with improved surface impregnation by inserting the mesh. And also, the surface impregnation and deformation of composites molded using different types of mesh were compared with each other.

The Behavior of Tensile Fracture for Al/CFRP Hybrid Composite Material (Al/CFRP 하이브리드 복합재료의 인장파괴거동)

  • Kang, Ji-Woong;Kwon, Oh-Heon;Ryu, Jin-Gyu
    • Journal of the Korean Society of Safety
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    • v.24 no.2
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    • pp.23-29
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    • 2009
  • The hybrid composite materials are recently used in many field as an advanced material due to their high resistance to fracture. However, hybrid composite materials have several problems, especially delamination, compared with homogeneous materials such as an aluminum alloy, etc. In this study, we carried out the tensile test to study the tension failure appearances and tensile ultimate strength of CFRP/Al/CFRP hybrid composite materials. The CFRP material used in the experiment is a commercial material known as CU175NS in unidirectional carbon prepreg. Also Al/CFRP/Al hybrid composites with three kind length of a single edge crack were investigated for the relationship between an aluminium volume fraction and a crack length. The crack length was measured by a traveling microscope under a universal dynamic tester. Futhermore the stress intensity factor behavior was examined according to a volume fraction and an initial crack length ratio to a width.

Study of Cure Kinetics of Vacuum Bag Only Prepreg Using Differential Scanning Calorimetry (시차주사열량계를 이용한 진공백 성형 프리프레그의 경화 거동 연구)

  • Hyun, Dong Keun;Lee, Byoung Eon;Shin, Do Hoon;Kim, Ji Hoon
    • Composites Research
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    • v.33 no.2
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    • pp.44-49
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    • 2020
  • The cure kinetics of carbon fiber-reinforced prepreg for Vacuum Bag Only(VBO) process was studied by differential scanning calorimetry (DSC). The total heat of reaction (ΔHtotal = 537.1 J/g) was defined by the dynamic scanning test using prepregs and isothermal scanning tests were performed at 130℃~180℃. The test results of isothermal scanning were observed that the heat of reaction was increased as the temperature elevated. The Kratz model was applied to analyze the cure kinetics of resin based on the test results. To verify the simulation model, the degree of cure from panels using different cure cycles were compared with the measurement. The simulation model showed that the error against the experimental value was less than 3.4%.

AE Application for Fracture Behavior of SiC Reinforced CFRP Composites (SiC 강화 CFRP 복합재의 파괴거동에 관한 음향방출 적용)

  • Ryu, Yeong Rok;Yun, Yu Seong;Kwon, Oh Heon
    • Journal of the Korean Society of Safety
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    • v.31 no.3
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    • pp.16-21
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    • 2016
  • Carbon Fiber Reinforced Plastic(CFRP) composite with a higher specific strength and rigidity is more excellent than conventional metallic materials or other organic polymer of FRP. It has been widely used in vehicles, aerospaces and high technology industries which are associated with nuclear power fields. However, CFRP laminated composite has several disadvantages as like a delamination, matrix brittleness and anisotropic fibers that are the weak points of the crack initiation. In this present work, the reinforced silicon carbide(SiC) particles were added to the interlayer of CFRP laminates in order to mitigate the physical vulnerability affecting the cracking and breaking of the matrix in the CFRP laminated composite because of excellent specific strength and thermal shock resistance characteristics of SiC. The 1wt% of SiC particles were spread into the CFRP prepreg by using a spray coating method. After that, CFRP prepregs were laminated for the specimen. Also, the twill woven type CFRP prepreg was used because it has excellent workability. Thus the mechanical and fracture behaviors of the twill woven CFRP laminated composite reinforced with SiC particles were investigated with the acoustic emission(AE) method under a fracture test. The results show that the SiC particles enhance the mechanical and fracture characteristics of the twill CFRP laminate composite.

Prediction of Material Properties of Carbon Fiber Prepreg in the Laminated Composite Using Reverse Analysis with Dynamic Characteristics (동적 특성이 고려된 역해석를 이용한 적층 복합재료 내부의 탄소섬유 프리프레그의 물성 예측)

  • Hwang, Mun-Young;Kang, Lae-Hyong
    • Composites Research
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    • v.32 no.4
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    • pp.177-184
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    • 2019
  • If what the mechanical properties according to a layer have was found out by analyzing the already fabricated composite, it could be possible to develop the composite of the better performance than the existing products. In this study, we tried to calculate the mechanical properties of the inner prepreg lamina by applying the reverse design technique to the composite structure made by laminating prepregs. When the physical quantities obtained by the simple tensile test are used alone and the physical quantities obtained by the tensile test and the mode analysis are used at the same time, the results of this study show that the accuracy of the latter is higher Finally, the maximum error of $E_1$ predicted was 0.09% and the maximum error of predicted $E_2$ was 7%.

Effect of Fabrication Methods on Static Strength of Polymer Based Composites under the Low Temperature Range (적층 방법에 따른 복합재의 저온 영역 하에서 정적 강도 변화)

  • Eom, Su-Hyeon;Dutta, Piyush K.;Gwon, Sun-Cheol;Kim, Guk-Jin;Kim, Yun-Hae
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.7-12
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    • 2003
  • When the wind turbine is used in cold regions, the mechanical properties and dimension stability of the blade will be changed. The proposal of this paper is to test the durability of the blade for wind turbine. It is necessary to select the most comfortable materials and fabrication processes for more stable wind turbine blade in cold regions. To select the most comfortable materials and processes, the static strength has to know through the tensile static tests at the severe condition as cold regions. First, the tensile static specimens made by RIM (Resin injection molding) process & vacuum bagging process with reinforcement materials and resin. Tensile static tests were carried out on three laminate lay-ups (carbon prepreg, carbon fiber dry fabric and glass fiber dry fabric) at different test temperature($24^{\circ}$, $-30^{\circ}$), determining properties such as the mechanical strength, stiffness and strain to failure. At different test temperature, in order to test the tensile strengths of these specimens used the low temperature chamber. Next, the results of this test were compared with each other. Finally, the most comfortable materials and fabrication processes can select based on these results. The results show the changes in the static behavior of three laminate lay-ups at different test temperatures. At low temperatures, the static strengths are higher than the ones at room temperature.

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A Study on Characterization for Stacking Fault Evaluation of CFRP Composite Laminates Using an EMAT Ultrasonics (전자기 초음파를 이용한 CFRP 복합적층판의 적층배향 특성평가에 관한 연구)

  • Im, Kwang-Hee;Na, Seung-Woo;Kim, Ji-Hoon;Lee, Chang-Ro;Hsu, David K.;Yang, In-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.2
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    • pp.83-92
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    • 2005
  • An electromagnetic acoustic transducer (EMAT) is a unique probe that does not require a couplant or gel and also can usually generate or detect an ultrasonic wave into specimens across a small gap. It, therefore can be applied in a noncontact mode with a high degree of reproducibility. Especially stiffness of composites depends on layup sequence of CFRP(carbon fiber reinforced plastics) laminates. It is very important to evaluate the layup errors in prepreg laminates. A nondestructive technique can therefore serve as a useful measurement for detecting layup errors. This shear wave for detecting the presence of the errors is very sensitive. A decomposition model has been used in the interpretation and prediction of test results. Test results have been com pared with model data. It is found that the high probability shows between tests and the model utilized in characterizing cured layups of the laminates. Also a C-scan method was used for detecting layup of the laminates because of extracting fiber orientation information from the ultrasonic reflection caused by structural imperfections in the laminates. Therefore, it was found that interface C-scan images show the fiber orientation information by using two-dimensional fast Fourier transform (2-D FFT).

Feasibility of Bladder Compression Molded Prepreg as Small Wind Turbine Blade Material (소형 풍력 터빈 블레이드 재료로서 블래더 가압 방식 몰드 성형 프리프레그의 타당성)

  • Yi, Bo-Gun;Seo, Seong-Won;Song, Myung-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.33 no.2
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    • pp.95-101
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    • 2020
  • The wind turbine blades should be designed to possess a high stiffness and should be fabricated with a light and high strength material because they serve under extreme combination of lift and drag forces, converting kinetic energy of wind into shaft work. The goal of this study is to understand the basic knowledge required to curtail the process time consumed during the construction of small wind turbine blades using carbon fiber reinforced polymer (CFRP) prepeg composites. The configuration of turbine rotor was determined using the QBlade freeware program. The fluid dynamics module simulated the loads exerted by the wind of a specific speed, and the stress analysis module predicted the distributions of equivalent von Mises stress for representing the blade structures. It was suggested to modify the shape of test specimen from ASTM D638 to decrease the variance in measured tensile strengths. Then, a series of experiments were performed to confirm that the bladder compression molded CFRP prepreg can provide sufficient strength to small wind turbine blades and decrease the cure time simultaneously.