• Title/Summary/Keyword: Carbon/epoxy composite material

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A Study on Structural Design and Analysis for Composite Main Wing and Horizontal Tail of A Small Scale WIG Vehicle (경량화 복합재 위그선의 주익 및 수평 미익 구조 설계 및 해석에 관한 연구)

  • Kong, Chang-Duk;Park, Hyun-Bum;Kim, Ju-Il
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.2
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    • pp.149-156
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    • 2007
  • The present study provides structural design and analysis of main wing and horizontal tail of a small scale WIG(Wing in Ground Effect) vehicle which has been developed as a part of the high speed maritime transportation system for the future of Korea. Weight saving as well as structural stability could be achieved by skin-spar with foam sandwich design and with wide application of carbon/epoxy composite material. A commercial FEM code, NASTRAN, was utilized to confirm the structural safety and stability through sequential design modifications to meet the final design goal. In addition, each wing and the fuselage were fastened together by eight insert bolts with high strength to accomodate easy assembling and disassembling as well as to guarantee a service life longer than 20 years.

Evaluation of the Impact Behavior of Inline Disk Wheel Made of Carbon Fiber Reinforced Composites (탄소섬유 강화 복합재로 구성된 인라인 디스크 휠의 충격거동 평가)

  • Kwon, Hye-In;Lee, Sang-Jin;Shin, Kwang-Bok
    • Composites Research
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    • v.29 no.2
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    • pp.73-78
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    • 2016
  • In this paper, The concept of a wheel with carbon fiber composite is to replace the conventional material used for a wheel hub, such as plastic, with a disk-type hub made of carbon fabric and epoxy resin. The impact load from the ground under real conditions was considered; a low-velocity impact test was conducted to evaluate the impact performance of the carbon wheel and compare it with that of a conventional plastic wheel. This study applied a 70 J impact load as a test condition. The impact energy was controlled in the test by adjustment of height and weight of impactor. The use of a carbon disk wheel hub was confirmed to reduce weight and generate an excellent repulsive force at low energy under conditions similar to real driving conditions. The results showed that the maximum load increased proportionally depending on the impact load, but the growth of the maximum load was reduced at a 20 J impact load and tended to decrease at a 45 J impact load. The carbon wheel showed excellent properties ; the level of rebounding was 35.3% and 19.1% of the total impact energy at impact loads of 5 J and 10 J, respectively. On the other hand, the carbon disk wheel rebounded less than 5% of the total energy due to crack generation of the thin carbon hub for impact loads of more than 20 J.

The Effect of Electrolyte-coating on the Mechanical Performance of Carbon Fabric for Multifunctional Structural Batteries (다기능성 구조전지용 탄소섬유직물의 전해질 코팅이 기계적 성능에 미치는 효과)

  • Park, Hyun-Wook;Park, Mi-Young;Kim, Chun-Gon;Kim, Soo-Hyun
    • Composites Research
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    • v.28 no.5
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    • pp.285-290
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    • 2015
  • Multiscale multiphysics in structural batteries make mechanical property testing difficult. In this research, the effect of electrolyte-coating on the mechanical performance of carbon fabric was studied using a suitable mechanical test method for structural batteries. For this experiment, two types of specimens were determined their dimension according to ASTM. One type of specimen was smaller than the standard dimension. The specimens were coated by spreading the electrolyte material on carbon fabric, hardened using epoxy, and tested for tensile properties using universal testing machine. As a result, it was found that the mechanical properties of carbon fabric were not influenced by electrolyte coating. In addition, the small-scale specimen used in this experiment was determined to be sufficiently reliable.

Investigation of Interfacial Adhesion of Different Shapes of Nano Carbon Fillers Reinforced Glass Fiber/Epoxy Composites by Spray Coating (형상이 다른 나노입자 스프레이 코팅에 따른 탄소계 강화 유리섬유와 에폭시 수지간 계면강도 관찰)

  • Kwon, Dong-Jun;Wang, Zuo-Jia;Choi, Jin-Young;Shin, Pyeong-Su;Lee, En-Seon;Park, Joung-Man
    • Composites Research
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    • v.27 no.3
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    • pp.109-114
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    • 2014
  • Manufacture of nancomposites has simple process for developing nanocomposites due to the increasing applications using nanofillers. This work studied nanofiller coated glass fiber for reinforcing material with good wetting and conductivity and the morphology of nanofiller coated glass fiber was analyzed by FE-SEM. The durability of reinforced glass fiber was investigated with different shapes of nanofillers using sonication rinsing method. Fatigue test was performed to evaluate the adhesion of reinforcing interface and stability of nanofiller coating layer for single fiber reinforced composites. Apparent modulus and conductivity of nanofiller coating layer were evaluated to realize multifunctional of nanocomposites. Fiber type of nanofiller was better than plate type due to better cohesion between fiber and nanofillers. At last, the stability of fiber type nanofiller of coating layer has better durability and conductivity than plate type case.

A Study on Conceptual Structural Design for the Composite Wing of A Small Scale WIG Flight Vehicle (소형 WIG선의 복합재 주날개 구조 개념 설계에 관한 연구)

  • Kong, Chang-Duk;Park, Hyun-Bum;Kim, Ju-Il;Kang, Kuk-Jin;Park, Mi-Young
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.179-184
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    • 2005
  • In the present study, conceptual design of the main wing for 20 seats WIG{wing in Ground Effect) flight vehicle, which will be a high speed maritime transportation system for the next generation, was performed. The high stiffness and strength Carbon-Epoxy material was used for the major structure and the skin-spar with a foam sandwich structural type was adopted for improvement of lightness and structural stability. As a design procedure for this study, firstly the design load was estimated with maximum flight load, and then flanges of the front and the rear spar from major bending load and the skin structure and the webs of the spars were preliminarily sized using the netting rules and the rule of mixture. In order to investigate the structural safety and stability, stress analysis was performed by Finite Element Codes such as NASTRAN/PA TRAN[6] and NISA II [7]. From the stress analysis results, it was confirmed that the upper skin structure between the front spar and rear spar was very unstable for the buckling. Therefore in order to solve this problem, a middle spar and the foam sandwich structure at the upper skin and the web were added. After design modification, even thought the designed wing weight was a little bit heavier than the target wing weight, the structural safety and stability of the final design feature was confirmed. Moreover, in order to fix the wing structure at the fuselage, the insert bolt type structure with six high strength bolts was adopted for easy assembly and removal.

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Deflection Prediction of Piezo-composite Unimorph Actuator Considering Material Property Change of Piezoelectric Single Crystal for Compression Stress Variation (압축 응력 변화에 대한 압전 단결정의 물성 변화를 고려한 압전 복합재료 작동기의 작동 변위 예측)

  • Yoon, Bum-Soo;Park, Ji-Won;Yoon, Kwang-Joon;Choi, Hyun-Young
    • Composites Research
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    • v.30 no.1
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    • pp.15-20
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    • 2017
  • In this study, LIPCA-S2 actuator with a piezoelectric single crystal layer and a carbon/epoxy layer was designed and evaluated to increase actuation performance of piezo-composite unimorph actuator. A curvature change model generated by the induced strain of a piezoelectric layer was used to predict the tip displacement of the piezo-composite unimorph cantilever. However, we found that there was big difference between the predicted and the measured tip displacement of LIPCA-S2 cantilever actuator when we used the previous linear prediction model. A new prediction model considering the change of piezoelectric strain coefficient and elastic modulus for the compression stress variation of the PMN-29PT single crystal layer was used and it was found that the difference between the predicted and the measured tip displacement reduced considerably.

An Investigation on the Strength of Insert Joints of Composite-Honeycomb Sandwich Structures (복합재 -하니콤 샌드위치 구조물의 인써트 조인트 강도 특성 연구)

  • Choi, Ji-Young;Song, Keun-Il;Choi, Jin-Ho;Kim, Kwang-Soo;Jang, Young-Soon;Kweon, Jin-Hwe
    • Composites Research
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    • v.20 no.5
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    • pp.26-33
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    • 2007
  • Pull-out and shear strengths of insert Joints of sandwich structure were investigated by experiment. Specimens were prepared by cocuring of nomex honeycomb core and carbon-epoxy composite face using an adhesive FM73. A total of 75 specimens with 10 different types depending on the core height and density, face thickness, and loading direction were tested. In the test under pull-out loading, although both the core height and density affect the failure loads, the effect of cell density is more serious. Dominant factor fur failure loads of the joints under shear loading is face thickness and the effect of core height is negligible. In the joint with same dimension, failure loads vary depending on the potted area of the core, particularly in the pull-out test.

Comparison of Mechanical Properties on Helical/Hoop Hybrid Wound HNT Reinforced CFRP Pipe with Water Absorption Behavior (CFRP 파이프의 와인딩 적층 패턴 설계 및 HNT 나노입자 보강에 따른 수 환경에서의 기계적 물성 평가)

  • Choi, Ji-Su;Park, Soo-Jeong;Kim, Yun-Hae
    • Composites Research
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    • v.34 no.3
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    • pp.174-179
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    • 2021
  • Currently, fluid transfer steel pipes take a lot of time and expense to maintain all facilities due to new construction and painting or corrosion and aging. Therefore, this study was conducted for designing a CFRP pipe structure with high corrosion resistance and chemical resistance as a substitute for steel pipes. The helical/hoop pattern was cross-laminated to improve durability, and HNT was added to suppress the moisture absorption phenomenon of the epoxy. The HNT/CFRP pipe was manufactured by a filament winding process, and performed a mechanical property test, and a moisture absorption test in distilled water at 70℃. As a result, the highest bending strength was obtained when the hoop pattern was laminated with a thickness equivalent to 0.6% of the pipe. The 0.5 wt% HNT specimen had the highest moisture absorption resistance. Also, the delamination phenomenon at the interlayer interface was delayed, resulting in the lowest strength reduction rate.

Polybenzimidazole (PBI) Coated CFRP Composite as a Front Bumper Shield for Hypervelocity Impact Resistance in Low Earth Orbit (LEO) Environment

  • Kumar, Sarath Kumar Sathish;Ankem, Venkat Akhil;Kim, YunHo;Choi, Chunghyeon;Kim, Chun-Gon
    • Composites Research
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    • v.31 no.3
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    • pp.83-87
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    • 2018
  • An object in the Low Earth Orbit (LEO) is affected by many environmental conditions unlike earth's surface such as, Atomic oxygen (AO), Ultraviolet Radiation (UV), thermal cycling, High Vacuum and Micrometeoroids and Orbital Debris (MMOD) impacts. The effect of all these parameters have to be carefully considered when designing a space structure, as it could be very critical for a space mission. Polybenzimidazole (PBI) is a high performance thermoplastic polymer that could be a suitable material for space missions because of its excellent resistance to these environmental factors. A thin coating of PBI polymer on the carbon epoxy composite laminate (referred as CFRP) was found to improve the energy absorption capability of the laminate in event of a hypervelocity impact. However, the overall efficiency of the shield also depends on other factors like placement and orientation of the laminates, standoff distances and the number of shielding layers. This paper studies the effectiveness of using a PBI coating on the front bumper in a multi-shock shield design for enhanced hypervelocity impact resistance. A thin PBI coating of 43 micron was observed to improve the shielding efficiency of the CFRP laminate by 22.06% when exposed to LEO environment conditions in a simulation chamber. To study the effectiveness of PBI coating in a hypervelocity impact situation, experiments were conducted on the CFRP and the PBI coated CFRP laminates with projectile velocities between 2.2 to 3.2 km/s. It was observed that the mass loss of the CFRP laminates decreased 7% when coated by a thin layer of PBI. However, the study of mass loss and damage area on a witness plate showed CFRP case to have better shielding efficiency than PBI coated CFRP laminate case. Therefore, it is recommended that PBI coating on the front bumper is not so effective in improving the overall hypervelocity impact resistance of the space structure.

A Study on Structural Design of High Efficency and Lightweight Composite Propeller Blades of Regional Aircraft (중형항공기 고효율 복합재 블레이드의 설계 연구)

  • Kong, Chang-Duk;Park, Hyun-Bum;Lee, Kyung-Sun;Choi, Won
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.501-504
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    • 2011
  • In this study, structural design of the propeller blade for turboprop aircraft was performed. The propeller shall have high strength to get the thrust to fly at high speed. The high stiffness and strength carbon/epoxy composite material was used for the major structure and skin-spar-foam sandwich structural type was adopted for improvement of lightness. As a design procedure for the present study, firstly the structural design load was estimated through investigation on aerodynamic load and then flanges of spars from major bending loads and the skin from shear loads were preliminarily sized using the netting rule. In order to investigate the structural safety and stability, stress analysis was performed by finite element analysis code MSC. NASTRAN. Finally, it is investigated that designed blade have high efficiency and structural safety to analyze of aerodynamic and structural design results.

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