• Title/Summary/Keyword: Carbon/epoxy Tube

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A Study on Failure Mechanisms of Composite Tubes with Woven Fabric Carbon, Glass and Kevlar/epoxy Under Compressive Loadings (직조된 탄소, 유리 및 케블라 섬유 복합소재 튜브의 압축하중하에서 파손 메커니즘 분석 연구)

  • Kim, Jung-Seok;Yoon, Hyuk-Jin;Lee, Ho-Sun;Kwon, Tae-Soo
    • Journal of the Korean Society for Railway
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    • v.12 no.4
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    • pp.590-596
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    • 2009
  • In this study, the failure modes and energy absorption characteristics of four different kinds of circular tubes made of carbon, glass, Kevlar and carbon-Kevlar hybrid fibres composites with epoxy resin have been evaluated. To achieve these goals, compressive tests were conducted for the tubes under 10mm/min loading speed. Based on the test results, the carbon/epoxy tube showed the best energy absorption capability, while carbon-Kevlar/epoxy tubes were worst. In the failure mode during crushing, both of the carbon/epoxy tubes and the glass/epoxy tubes were crushed by brittle fracturing mode. The Kevlar/epoxy tubes were collapsed by local buckling mode like steel, while the carbon-Kevlar hybrid tubes were collapsed by mixed mode of local buckling and lamina bending.

Study on the Axial Crushing Behaviors of UD Kevlar/Epoxy and Carbon-Kevlar/Epoxy Composite Tubes (단방향 케블라/에폭시, 탄소-케블라/에폭시 복합재 튜브의 축방향 압괴 거동에 대한 연구)

  • Kim, Hyung-Uk;Kim, Jung-Seok;Jung, Hyun-Seung;Yoon, Hyuk-Jin;Kwon, Tae-Soo
    • Journal of the Korean Society for Railway
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    • v.13 no.3
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    • pp.271-277
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    • 2010
  • In this paper, a numerical model for a Kevlar/Epoxy and Carbon-Kevlar/Epoxy tube used as an energy absorbing component has been developed and then results have been verified through experiment. The 2D shell element and Chang-Chang failure criterion of LS-DYNA that is commercial explicit FE code was used. Mechanical material properties for the model were obtained by material testing in advance. The numerical results were compared with quasi-static test results under axial compressive loading at 10mm/min. From the results, in the case of the Kevlar/Epoxy tube, load-crushed displacement curves were very close to the experiments and SEA (specific energy absorption) shows a good agreement with experimental one within less than 6%. However, the Carbon-Kevlar/Epoxy tube shows some differences with the experimental results.

와전류탐상과 유한요소해석을 이용한 Carbon/epoxy 튜브의 결함 평가

  • Kim, Chul-Woong;Lee, Jung-Soon;Um, Tae-Gun;Song, Il;Gu, Sang-Mo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.75-75
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    • 2004
  • Carbon/epoxy는 기존의 금속재료에 비해 피로강도 및 기계적 특성이 매우 우수하다. 따라서 최근 튜브형태의 Carbon/epoxy 활용방안이 부각되고 있다. 그러나 Carbon/epoxy는 탄소재료의 특성상 고압, 충격 및 부식에 매우 취약하다. 또한, 장기간 고압피로 및 크리프에 노출될 경우, 금속재료에서는 관찰할 수 없는 층간분리(delamination)가 발생된다. 이러한 층간분리는 섬유방향과 평행하게 진전될 때 급격한 파손을 야기하므로 층간분리에 대한 메커니즘을 이해하고 그 방지책을 강구하는 것은 매우 중요하다.(중략)

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A Study on the Energy Absorption Characteristics and Fracture Mode of CFRP Laminate Members under Axial Compression (축압축을 받는 CFRP 적층부재의 에너지흡수특성과 파괴모드에 관한 연구)

  • 김정호;정회범;전형주
    • Journal of the Korean Society of Safety
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    • v.17 no.3
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    • pp.7-12
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    • 2002
  • The object of this paper is to investigate collapse characteristics of CF/Epoxy(Carbon Fiber/Epoxy resin) composite tubes on the change of interlaminar number and fiber orientation angle of outer and to evaluate reappearance of collapse characteristics on the change of tension strength of fibers under static and impact axial compression loads. When a CF/Epoxy composite tube is mushed, static/impact energy is consumed by friction between the loading plate and the splayed fiends of the tube, by fracture of the fibers, matrix and their interface. In general, CF/Epoxy tube with 6 interlaminar number(C-type) absorbed more energy than other tubes(A, B, D-types). The maximum collapse load seemed to increase as the interlaminar number of such tubes increases. The collapse mode depended upon orientation angle of outer of CF/Epoxy tubes and loading status(static/impact). Typical collapse modes of CF/Epoxy tubes are wedge collapse mode, splaying collapse mode and fragmentation collapse mode. The wedge collapse mode was shorn in case of CF/Epoxy tubes with 0$^{\circ}$ orientation angle of outer under static and impact loadings. The splaying collapse mode was shown in only case of CF/Epoxy tubes with 90$^{\circ}$ orientation angie or outer under static loadings, however in impact tests those were collapsed in fragmentation mode. So that CF/Epoxy tube with 6 interlaminar number and 90$^{\circ}$ outer orientation angle presented to the optimal collapse characteristics.

Effects of mixed contents of carbon nanoreinforcements on the impact resistance of epoxy-based nanocomposites

  • Ayatollahi, M.R.;Naeemi, A.R.;Alishahi, E.
    • Structural Engineering and Mechanics
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    • v.56 no.2
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    • pp.157-167
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    • 2015
  • The impact behavior of epoxy-based nanocomposites reinforced with carbon nano tube (CNT), carbon nano fiber (CNF) and mixed contents of these nanoparticles was investigated using Izod impact test. The results showed that while the impact strength of nanocomposites containing 1 wt% of CNT and 1 wt% of CNF increased 19% and 13% respectively, addition of mixed contents of these nanofillers (0.5-0.5 wt%) demonstrated higher improvement (21%) in the impact resistance. The trend of the results is explained on the basis of different fracture mechanisms of nanocomposites. Furthermore, the fracture surface of specimens and the dispersion state of nanoenhancers have been studied using scanning electron microscopy (SEM) photographs.

Design and Manufacturing of Composite Drive Shaft for Automobiles (자동차용 복합재료 드라이브샤프트 설계 및 성형 연구)

  • Kim, T.W.;Lee, S.K;Jun, E.J.;Kim, W.D.;Lee, D.G.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.3
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    • pp.109-117
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    • 1993
  • A carbon/epoxy composite drive shaft used for the power transmission of the automobiles with steel joints. Compared with the metallic drive shaft, the composite one has the weight saving of 50% with equivalent torsional strength and fatigue characteristics. In this study, the filament winding technique for the composite tube and composite/metal joining technique are estabilished. The performance test of the drive shaft is carried out. The optimal condition of the surface roughness of the steel adherend was $1.5{{\mu}m}$ to $2.5{{\mu}m}$, and the optimal condition of the bonding thickness was 0.15mm. Maximum torque and torsional stiffness of the composite drive shaft manufactured by filament winding process were found to be $210kg{\cdot}m$ and $18.5kg{\cdot}m/deg$, respectively.

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A Study on Piezoresistive Characteristics of Smart Nano Composites based on Carbon Nanotubes for a Novel Pressure Sensor (압력센서 개발을 위한 탄소 나노 튜브 기반 지능형 복합소재 전왜 특성 연구)

  • Kim, Sung Yong;Kim, Hyun Ho;Choi, Baek Gyu;Kang, In Hyuk;Lee, Ill Yeong;Kang, In Pil
    • Journal of Drive and Control
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    • v.13 no.1
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    • pp.43-48
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    • 2016
  • This paper presents a preliminary study on the pressure sensing characteristics of smart nano composites made of MWCNT (multi-walled carbon nanotube) to develop a novel pressure sensor. We fabricated the composite pressure sensor by using a solution casting process. Made of carbon smart nano composites, the sensor works by means of piezoresistivity under pressure. We built a signal processing system similar to a conventional strain gage system. The sensor voltage outputs during the experiment for the pressure sensor and the resistance changes of the MWCNT as well as the epoxy based on the smart nano composite under static pressure were fairly stable and showed quite consistent responses under lab level tests. We confirmed that the response time characteristics of MWCNT nano composites with epoxy were faster than the MWCNT/EPDM sensor under static loads.

Interfacial Properties and Sensing of Carbon Nanofiber/Tube and Electrospun Nanofiber/Epoxy Composites Using Electrical Resistance Measurement and Micromechanical Technique (전기저항측정 및 미세역학시험법을 이용한 탄소나노섬유/튜브 및 전기방사된 나노섬유/에폭시 복합재료의 계면특성 및 감지능 연구)

  • Jung Jin-Gyu;Kim Sung-Ju;Park Joung-Man
    • Composites Research
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    • v.18 no.4
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    • pp.21-26
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    • 2005
  • Nondestructive damage sensing and load transfer mechanisms of carbon nanotube (CNT) and nanofiber (CNF)/epoxy composites have been investigated by using electro-micromechanical technique. The electrospun PVDF nanofibers were also prepared as a piezoelectric sensor. The electro-micromechanical techniques were applied to evaluate sensing response of carbon nanocomposites by measuring electrical resistance under an uniform cyclic loading. Composites with higher volume content of CNT showed significantly higher tensile properties than neat and low volume$\%$ CNT composites. CNT composites showed humidity sensing within limited temperature range. CNT composites with smaller aspect ratio showed higher apparent modulus due to high volume content in case of shorter aspect ratio. Thermal treated electrospun PVDF nanofiber showed higher mechanical properties than the untreated case due to crystallinity increase, whereas load sensing decreased in heat treated case. Electrospun PVDF nanofiber web also showed sensing effect on humidity and temperature as well as stress transferring. Nanocomposites and electrospun PVDF nanofiber web can be applicable for sensing application.

Development of CFRP Tubes for the Light-Weight Propeller Shaft of 4WD SUV Vehicles (4륜구동 SUV 차량용 구동축 경량화를 위한 CFRP 튜브 개발)

  • Na, Hae-Jung;Chun, Jin-Sung;Cho, Kyu-Sang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.32-38
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    • 2018
  • In this study, the one-piece propeller shaft composed of carbon/epoxy was designed and manufactured for 4 wheel drive automobiles that can bear the target torsional torque performance of 3.5kN.m. For the CFRP tube, braiding machine was used to weaving carbon fiber and it was formed the braided yarns with the braid angle ${\pm}45^{\circ}$ and axial yarns to improve strength of the lengthwise direction. The final CFRP tube of propeller shaft was evaluated through the torsional torque test. The CFRP propeller shaft satisfied requirement of the target torsional maximum torque of 3.5kN.m. Also, it was found that the one-piece composite propeller shaft with CFRP tube had 30% weight saving effect compared with a two-piece steel propeller shaft.

Fatigue Life Analysis of Composite Materials (복합재료의 피로수명 해석)

  • 이창수;황운봉;박현철;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.268-271
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    • 1999
  • Fatigue life Prediction is investigated analytically based on the fatigue modulus concept. Fatigue modulus degradation rate at any fatigue cycle was assumed as a power function of number of fatigue cycles. New stress function describing the relation of initial fatigue modulus and elastic modulus was used to account for material non-linearity at the first cycle. It was assumed that fatigue modulus at failure is proportional to applied stress level. A new fatigue life prediction equation as a function of applied stress is proposed. The prediction was verified experimentally using cross-ply carbon/epoxy laminate (CFRP) tube.

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