• Title/Summary/Keyword: Car Body Vibration

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Process Planning for Insert Metal of Weather Strip Using High Speed Rolling-Type (고속 압연방식을 이용한 Weather strip 용 Insert metal 공정설계)

  • Park, Ji-Su;Lee, Hyun-Woo;Jung, Sung-Yuen;Bae, Jun-Ho;Kim, Hwa-Young;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.11
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    • pp.1279-1287
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    • 2011
  • Weather strip is a functional component of a car body and doors for leaking protection, isolating outside noise and vibration reduction. Insert metal inserted to the weather strip plays a key role to keep the shape of the weather strip and increase its strength. Insert metal is mainly produced by a press process, which has low productivity and 40% material loss due to the scraps. To solve the problems, a high-speed rolling process for manufacturing the insert metal of weather strip is being attempted. In this study, the insert metal is manufactured by a high-speed rolling process, and its process variables: reduction, relative velocity of rollers and the number of passes, are optimized by using the FEA and the actual tests. The prototype was manufactured by the optimal process.

Time-frequency Analysis of Train Vibration Using Order Analysis and Correlation (오더분석 및 상관관계를 활용한 철도차량 진동 데이터의 시간-주파수 분석)

  • Choi, Sung-Hoon;Igusa, Takeru;Park, Choon-Soo
    • Journal of the Korean Society for Railway
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    • v.12 no.6
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    • pp.989-995
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    • 2009
  • Short-time Fourier transforms (STFT) are useful for analyzing signals with harmonics that vary with time. If the variation of the harmonics with time is smooth, such as in kinematic vibrations in vehicles, then it is possible to improve the STFT using order spectra and correlation analysis. In this paper, it is shown how correlation analysis can be performed when the speed signal is noisy or unknown and then it is shown how order spectra become simple to compute after this analysis. The results are illustrated by an analysis of axle and car body vibrations in the prototype high-speed train, HSR-350x.

Estimation of the Dynamic Behavior for Korean High Speed Train at 350km/h using the Accelerations according to the UIC Code 518OR (UIC 518의 진동 가속도 계측을 통한 한국형 고속전철의 350km/h 주행 동적 거동 평가)

  • Kim, Ki-Whan;Kim, Young-Guk;Kim, Seok-Won;Mok, Jin-Yong;Park, Chan-Kyoung
    • Journal of the Korean Society for Railway
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    • v.9 no.5 s.36
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    • pp.544-549
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    • 2006
  • The characteristics of dynamic vibration are generally analyzed by an acceleration of a car body of high speed train and the acceleration can be applied to evaluation of running safety. The test of process and the analysis method about it are well explained on UIC Code 518 OR which is the spacial international standard about running safety and dynamic behavior on the line test for railway vehicle. Korean High Speed Train designed to operate at speed 350km/h has been tested on high speed line since it was developed in 2002 and it recorded the highest speed 352.4km/h at the 16th Dec. 2004 in Korea. This paper includes the analysis of running behavior of this train at speed 350km/h and the analysis of dynamic safety is presented in it, extending to the range of high speed while the UIC 518 limit the speed below 200km/h.

Dynamic analysis of high-speed railway train-bridge system after barge collision

  • Xia, Chaoyi;Ma, Qin;Song, Fudong;Wu, Xuan;Xia, He
    • Structural Engineering and Mechanics
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    • v.67 no.1
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    • pp.9-20
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    • 2018
  • In this paper, a framework is proposed for dynamic analysis of train-bridge systems with a damaged pier after barge collision. In simulating the barge-pier collision, the concrete pier is considered to be nonlinear-inelastic, and the barge-bow is modeled as elastic-plastic. The changes of dynamic properties and deformation of the damaged pier, and the additional unevenness of the track induced by the change of deck profile, are analyzed. The dynamic analysis model for train-bridge coupling system with a damaged pier is established. Based on the framework, an illustrative case study is carried out with a $5{\times}32m$ simply-supported PC box-girder bridge and the ICE3 high-speed train, to investigate the dynamic response of the bridge with a damaged pier after barge collision and its influence on the running safety of high-speed train. The results show that after collision by the barge, the vibration properties of the pier and the deck profile of bridge are changed, forming an additional unevenness of the track, by which the dynamic responses of the bridge and the car-body accelerations of the train are increased, and the running safety of high-speed train is affected.

A Study on the Crash Characteristics and Analysis of Spot+adhesive Welds in Automobile B-pillar Parts (자동차 B-pillar부품의 스폿용접 및 접착 혼용 용접부의 충돌특성 및 해석에 관한 연구)

  • Choi, Young-Soo;Yun, Sang-Man;Cho, Yong-Joon;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.29 no.5
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    • pp.72-81
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    • 2011
  • In the present day, the needs of new steel for lightweight car-body have been increased in the automotive industry. however, the resistance spot welding is difficult to apply to the new steel because of the narrow weld current range and defects. As the solutions to these problems, adhesive bonding process is proposed. Adhesive bonding which reduce noise and vibration can be applied to joining the new steel. In this study, crash tests of b-pillar applied the resistance spot welding, structural adhesive bonding, the mixture of the structural adhesives and resistance spot welding were performed. And FEM crash model for b-pillar applied the structural adhesive bonding was developed. The results of experiment and analysis on b-pillar crash test were compared to verify the validity.

The Performance Improvement of Hybrid Energy Harvesting Block and the Evaluation on Power Generation Performance (하이브리드 에너지하베스팅 블록의 성능개선 및 발전성능 평가)

  • Kim, Hyo-Jin;Park, Ji-Young;Jin, Kyu-Nam
    • Land and Housing Review
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    • v.7 no.3
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    • pp.131-136
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    • 2016
  • The aim of this study was to improve the performance of hybrid energy harvesting block merge the vibrations and the pressure developed in the previous study. The power generation performance of the energy block improved in this manner was measured and compared with the energy performance of the products previously developed. In previous models, the center has placed a piezoelectric, the two sides had arranged a vibration applying electromagnetic inducing type. Improved model was disposed three in a row of three unit modules for one block. We change the design in the following way. That is, a unit module has been placed the upper piezoelectric body, the lower portion were arranged three electron donation. In laboratory conditions, the power generation performance evaluation results of the improved energy block is as follows. Once when the vibration, power generation was determined to 1.066W. When compared with previous studies, and power generation performance is improved up to 235%. When the vibration in a row 5, power generation was determined to 1.830W. When compared with previous studies, the performance is improved to 177%. The purpose of developing a hybrid energy block is intended to produce electricity by the pressure and vibration when a vehicle passes through the energy block installed in the car park the mouth portion. Electricity produced will try to take advantage of for the purpose of operating a guiding beacon and LED signage in the parking lot entrance. Therefore, it is determined that there is a need in the experiment to compare the performance of the power generation in the field.

Study of the Capsule Train Ride Comfort Improvement by using the Damping Control in Suspension System (현가장치 내 감쇠 제어를 이용한 캡슐트레인 승차감 향상 연구)

  • Lee, Jin-Ho;Lim, Jungyoul;You, Won-Hee;Lee, Kwansup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.10
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    • pp.547-557
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    • 2020
  • In this study, damping control devices were applied to the suspension system of a capsule train, and the effects were investigated to improve the ride comfort. The superconductor electrodynamic suspension (SC-EDS) method is used for the capsule train levitation. This method has advantages such as no gap control and a large gap. However, the SC-EDS method has disadvantages such as large gap variation and small damping characteristics against outer vibration, which causes degradation of the ride comfort. In this study, the damping control devices in the primary and secondary suspension were considered to improve the ride comfort in the capsule train. Damping control devices in the primary and secondary suspension can reduce the vibration transmission from outer disturbances to the bogie and from the bogie to the car body, respectively. Simulations for dynamic characteristics analyses were conducted based on the capsule train dynamic model to investigate the effects of the damping control devices on the ride comfort. As a result, it was confirmed that the ride comfort requirements according to the ISO standard can be satisfied by applying the damping control in the capsule train suspension.

Improvement of Mechanical and Corrosion Properties of Mg-Ca-Zn Alloy by Grain Refinement (Grain Refinement를 통한 Mg-Ca-Zn합금의 기계적 특성 및 부식 특성 향상)

  • Kim, Dae-Han;Choi, Jong-Min;Lim, Hyun-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.9
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    • pp.418-424
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    • 2017
  • Magnesium has a higher specific strength than other metals and is widely used industry wide due to its excellent vibration absorption ability and electromagnetic wave shielding property.For example, it is used for automobile parts such as car seat frames and cylinder heads, and is widely used in electronic products such as notebook cases and mobile phone cases. In addition, it is in the spotlight as a bone-implant material used to assist in the treatment of damaged bones when the bones are cracked or broken. Currently, Ti alloy, stainless steel and Co-Cr-Mo alloy are used as the implant material, and the Mg alloy remains in research stage. The current problem with bone implant implants is that the patients must undergo reoperation to remove the implants after joint surgery. Magnesium, however, can achieve sufficient strength compared to current materials. In addition, since it is self-decomposed after the recovery, reoperation is not necessary. In this paper, Mg alloys were designed by adding harmless Ca and Zn to the human body. In order to improve the strength and corrosion resistance, the final alloy was designed by adding a small amount of Sr as a grain refiner. The radioactive elements of Sr are harmful to the human body, but other naturally occurring Sr elements are harmless. Microstructure analysis of the alloys was performed by optical microscopy and scanning electron microscopy. The mechanical properties and corrosion characteristics were evaluated by tensile test, potentiodynamic test and immersion test.