• Title/Summary/Keyword: CUTTING METHODS

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Shearing Behavior of Flat Panel Glass by Oscillating Diamond (진동에 의한 평판 유리의 절단 거동)

  • Choi, Seong-Dae;Cheong, Seon-Hwan;Kim, Gi-Man;Jeon, Jae-Mock;Rho, Young-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.1
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    • pp.37-42
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    • 2005
  • The localization of manufacturing technique development is actualizing for low cost with supplies of display devices. We need more high cutting technique because consumers want flat glasses of various sizes. Recently, most general two methods are normal wheel cutting and laser cutting, but both of them have some faults. First, the wheel cutting has cracks and sharp edges of sections. Second, it is easy for laser cutting to cut curved lines. however, it has thermal damage and low traverse speed. I suggest a new cutting method by high-wave frequency vibration wheel cutting(HFVC), which is good for quality improvement. Vertical cracks and crack depth is observed, after HFVC. When the average of the crack depth is $30{\mu}m$ and the average of the wallner liner depth is $200{\mu}m$, it has the most high quality of the sections in this experiment. As a result, when we consider between the normal wheel cutting method and the HFVC method, the latter has low cracks and good quality.

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A Study on The Search of Geodesic Line and Cuting Pattern Generation of Membrane Structures (막 구조물의 측지선 탐색과 재단도 작성에 관한 연구)

  • Jeon Jin-Hyung;Jeong Eul-Seok;Shon Su-Deok;Kim Seung-Deog
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.325-332
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    • 2006
  • Membrane structures, a kind of lightweight soft structural system, are used for spatial structures. The design procedure of membrane structures are needed to do shape finding, stress-deformation analysis and cutting pattern generation, because the material property has strong axial stiffness, but little bending stiffness. The problem of cutting pattern is highly varied in their size, curvature and material stiffness. So, the approximation inherent in cutting pattern generation methods is quite different. Therefore the ordinary computer software of structural analysis & design is not suitable for membrane structures. In this study, we develop the program for cutting pattern generation using geodesic line, and investigate the result of example's cutting pattern in detail.

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A Study on The Cutting Pattern Generation of Membrane Structures and Loss Ratio of Febrics According to the Curvature (막구조물의 재단도 작성과 곡률 변화에 따른 손실률에 관한 연구)

  • Jeon, Jin-Hyung;Jeong, Eul-Seok;Shon, Su-Deok;Kim, Seung-Deog
    • Proceeding of KASS Symposium
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    • 2006.05a
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    • pp.205-213
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    • 2006
  • Membrane structures, a kind of lightweight soft structural system, are used for spatial structures. The design procedure of membrane structures are needed to do shape finding, stress-deformation analysis and cutting pattern generation, because the material property has strong axial stiffness, but little bending stiffness. The problem of cutting pattern is highly varied in their size, curvature and material stiffness. So, the approximation inherent in cooing pattern generation methods is quite different. Therefore the ordinary computer software of structural analysis & design is not suitable for membrane structures. In this study, we develop the program for cutting pattern generation using geodesic line, and investigate the result of example's cutting pattern in detail.

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A Study on the Accuracy Evaluation Method of High Speed Machining (고속가공 시스템의 정밀도 평가방법에 관한 연구)

  • 손덕수;이안호;이정길;이우영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.335-340
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    • 2004
  • KS and ISO have proposed several evaluation methods of conventional machine tools. Even though the accuracy of the tools can be evaluated with those methods, there are still no proper evaluation methods of high speed machining. Because it is hard to evaluate characteristics of high speed machining such as decrease of cutting temperature, cutting force, and reduced machining time. Therefore, new evaluation method for high speed machine should be developed. In this paper, several shapes of model have been proposed to evaluate cutting accuracy of high speed machine.

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Chatter Mode and Stability Boundary Analysis in Turning (선반가공시 채터 모드 및 안정영역 분석)

  • Oh Sang-Lok;Chin Do-Hun;Yoon Moon-Chul;Ryoo In-Il;Ha Man-Kyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.7-12
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    • 2005
  • This paper presents several time series methods to analyze the chatter mechanics by using the power spectrum of these algorithms considering the cutting dynamics. In this study, several time series models such as AR(burg, forwardbackward, geometric lattice, instrument variable, least square, Yule Walker), ARX(1s, iv4), ARMAX, ARMA, Box Jenkins, Output Error were modeled and compared with one another. Finally, it was proven that time series modelings are also a desirable and reliable algorithm than the other conventional methods(FFT) for the calculation of the chatter mode in turning operation. Also, the spectrum of times series methods is a little bit more powerful than the FFT fer the detection of a high noisy and weak chatter mode. The radial cutting force Fy has been used for spectrum and chatter stability lobe analysis in this study.

Prediction of the Milled Surface Shapes Considering Tool Deflection Effects in Profile Milling Process (윤곽밀링시 공구변형에 의한 절삭표면 형상의 예측)

  • Seo, Tae-Il;Cho, Myeong-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.203-209
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    • 1999
  • In this paper, we present the methods to predict the milled surface shapes in profile milling process. In the cutting process, tools are deflected due to the cutting forces varying with the imposed depth of cut and feedrate. Thus, the final shapes of the milled surface, generated by the nominal tool trajectory, are different from the required profile. In order to predict the milled surface shapes, we present two methods based on: (1) the deflected tool profile and (2) the trace of contact point between the tool and the workpiece. In the first method, we make an assumption that the milled surface corresponds to the deflected tool profile. In another method, we make we make an assumption that the milled surface is generated by the trace of the contact point between the cutting edge of the tool and workpiece. We present the surface generation process by calculating the trajectory of the contact points on the workpiece. Several simulations and experiments are performed to verify the proposed milled surface prediction methods.

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Interface System Construction for PWR Spent Fuel Rod Cutting and Pellet Pressing Device (PWR 핵연료 봉 커팅 및 펠렛 압출장치에 대한 연계 시스템 구축)

  • 정재후;윤지섭;흥동희;김영환;진재현;박기용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.684-687
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    • 2002
  • The authors have developed two devices which cuts the spend fuel rod to an optimal size and extracts fuel pellet from the pieces of cut fuel rods. These devices are so important to reduce radioactive wastes that some advanced countries developed their own methods and devices. The authors have benchmarked from these methods and devices. For spent fuel rod cutting, the tube cutting method has been chosen. some mechanical properties of the fuel tube and pellet has been carefully considered for an optimal cutting size. For fuel pellet extraction, a mechanically extracting method has been adopted. The existing chemical method have turned out to be inappropriate because it produced large amount of radioactive wastes, in spite of its high fuel recovery characteristics. The developed method has an advantage that it can be applied to other fuel rods that have different shapes and sizes. The two devices are set up and operated in the hot cell where people can not go in, so that the devices have been designed to be controlled remotely and modulated for easy maintenance. And the performance of the devices has been tested by using simulated fuel rod. From the experimental results, the devices are supposed to be useful for reducing radioactive wastes.

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Effects of Nonsupporting Methods on Growth and Yield of Cynanchum auriculatum Royle ex Wight (백수오 (이엽우피소)의 무지주 재배방법에 따른 생육 및 수량)

  • Kim, Min-Ja;Song, Beom-Heon;Nam, Sang-Young;Kim, In-Jae;Lee, Cheol-Hee;Yun, Tae
    • Korean Journal of Medicinal Crop Science
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    • v.13 no.6
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    • pp.268-272
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    • 2005
  • This study was carried out to investigate the labor saving cultivation of C. auriculatum, which has much bigger root than local variety C. wilfordii, and tested three nonsupporting methods, i.e., untreated control, top pinching, and cutting of branch-top compared with I type stake. Top growth was more vigorous in staking cultivation than in nonsupporting cultivations. Among nonsupporting methods, main vine length and total length of main vines per plant were increased in order of untreated control > top pinching > cutting of branch-top, while the opposite is true to diameter of main vein. Number of leaves per plant was lower, but leaf length and leaf width were higher in cutting of branch-top than in other nonsupporting methods. Number of branched root and diameter of main root were bigger in cutting of branch-top and in staking cultivation, while length of main root and diameter of branched root were greater in staking cultivation and in top pinching than in other treatments. Although yield of marketable root per 10a was $17.9{\sim}22.6%$ lower, income was $8%{\sim}17%$ higher in nonsupporting methods than in staking cultivation by cost saving to staking installation. Among nonsupporting methods, yield of marketable root and income were 6% and 8% higher in cutting of branch-top than in untreated control, respectively.

Studes on the Hardwood Cutting of Mulberry(Morus alba L.) I. Effect of Cutting Methods and Seasons n Rootability (뽕나무 고조섭목에 관한 연구 I. 섭목방법 및 시기가 활착률에 미치는 영향)

  • 이동한;김동일
    • Journal of Sericultural and Entomological Science
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    • v.28 no.2
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    • pp.9-14
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    • 1986
  • The rootability of hardwood cutting of mulberry (Morus alba L.) depending upon the kinds of cutting beds, soil of cutting beds, effect of growth regulator (Rootone-F), pretreatments of cutting scion, parts of branches were investigated, The results were as follows ; 1. Rootability was the highest in cutting after callus formed on sand bed, whereas null in the treatment of rice seedling hot bed. 2. Optimum cutting season was around March 26, showed 100% rootability in all treatments except wooden box filled with sand. 3. The order of rootability related with cutting part of branch was upper$^{\circ}C$), and cutting after formation of callus increased rootability, whereas cuttings left in open air for 5 days showed null rootability.

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The Machining Technique of Connecting Rod through Constant Control of Cutting Speed Method in Ball End Mill Machining (볼엔드밀 가공에서 절삭속도 일정제어기법에 의한 커넥팅로드 가공기술)

  • Kang, Myung-Chang;Jung, Young-Ho;Kim, Jeong-Suk;Moon, Sung-Jun;Kim, Kyung-Kyoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1053-1059
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    • 2002
  • The purpose of this study is to suggest how the machining technique of constant control of cutting speed can improve precision machining and tool life in high speed machining using a ball end mill. Cutting speed is changed in machining fee form surfaces such as connecting rod die. So, we don't have supreme surface form and tool life on machining. To solve this problem we should settle on optimal cutting speeds in free form surface machining. And, to improve precision machining, We must execute high speed machining methods to output optimum NC data using developed constant control of cutting speed program after modeling by CAD/CAM. In this paper, a comparison was made of the cutting precision and tool life in conventional cutting and those in connecting rod machining applying the program developed.