• Title/Summary/Keyword: CUTTING METHODS

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A Study on the Machinability Evaluation According to Lubrication Conditions and Taper Angle for Turning of SCM440 (SCM440 의 선삭에서 윤활조건과 테이퍼 각에 따른 가공성 평가에 관한 연구)

  • Choi, Min-Seok;Kim, Dong-Hyeon;Hwang, Seong-Ju;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.1
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    • pp.35-42
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    • 2014
  • Recently, in industry field, many researchers are looking for ways to reduce the use of lubricant because of environmental and economical reasons. MQL lubrication is one of many lubrication technologies. The aim of this study is to evaluate the machinability considering lubrication methods and taper angles of workpieces for turning of SCM440. Workpieces of two shapes such as workpiece with and without taper angle are used. And two lubrication methods such as MQL and Wet have been considered. And cutting force and surface roughness are used as characteristic values. Cutting speed, feed rate, injection angle and distance are used as design parameters. The characteristic values were statistically analyzed by Taguchi method. From the results, main effects plot and importance of each parameter according to conditions are analyzed. Finally, this study has been suggested the optimum machining conditions according to the lubrication methods, machining conditions and shape of workpiece.

Comparison of Labor Period, Work Time, and Seedling Growth in Cutting and Pinning Transplants on 'Maehyang' Strawberry ('매향' 딸기 삽목묘와 유인묘의 노동 기간, 작업 시간 및 생육 비교)

  • Hwang, Hee Sung;Jeong, Hyeon Woo;Kang, Jae Hyeon;Hwang, Seung Jae
    • Journal of Bio-Environment Control
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    • v.30 no.4
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    • pp.257-262
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    • 2021
  • The pinning method is the traditional method to produce strawberry transplants. But, cultivating the pinning transplant is a labor-intensive operation and needs a long labor period. The cutting method has been considered as an effective alternative to the pinning method, due to the relatively short labor period and works time. This study was conducted to investigate the labor period, work time, and growth between pinning and cutting methods for strawberry transplants. The 'Maehyang' strawberry was cultivated at each pinning and cutting strawberry greenhouses. The time for special works on pinning method (pinning work, elimination of mother plant, and division of daughter plant), and cutting method (cutting collection, pretreatment before storage, and cutting work) were measured. The pinning method needed 6 tasks (planting of mother plant, maintaining of mother plant, pinning work, maintaining of daughter plant, elimination of mother plant, and division of daughter plant) for 158 days, and cutting method needed 4 tasks (collection and storage of cutting, cutting work, misting, and maintaining of transplants) for 113 days to cultivate transplants for fruit. And pinning method needed more work time than the cutting method. There was no significant difference between the growth of pinning and cutting transplants. These results showed that the cutting method saved more labor period, work time than pinning during the nursery period without losing transplant quality.

A Study on the Cutting Forces and Tool Deformation when Flat-ended Pocket Machining (평엔드밀 포켓가공시 절삭력과 공구변형에 관한 연구)

  • Choi, Sung-Yun;Kwon, Dae-Gyu;Park, In-Su;Wang, Duck-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.28-33
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    • 2017
  • Recently, the operation of precision pocket machining has been studied for the high speed and accuracy in industry to increase production and quality. Moreover, the demand for products with complex 3D free-curved surface shapes has increasing rapidly in the development of computer systems, CNC machining, and CAM software in various manufacturing fields, especially in automotive engineering. The type of aluminum (Al6061) that is widely used in aerospace fields was used in this study, and end-mill down cutting was conducted in fillet cutting at a corner with end-mill tools for various process conditions. The experimental results may demonstrate that the end mill cutter with four blades is more advantageous than that of the two blades on shape forming in the same condition precise machining conditions. It was also found that cutting forces and tool deformation increased as the cutting speed increased. When the tool was located at $45^{\circ}$ (four locations), the corner was found to conduct the maximum cutting force rather than the start point of the workpiece. The experimental research is expected to increase efficiency when the economical precision machining methods are required for various cutting conditions in industry.

Eco-Fashion Industry Trend and Creative Fashion Design Technic for Zero-Waste (친환경 패션산업 동향과 쓰레기 발생 감량화(Zero Waste)를 위한 실험적 디자인 사례 연구)

  • Park, Hye-Won
    • Journal of Fashion Business
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    • v.16 no.4
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    • pp.29-45
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    • 2012
  • The purpose of this study is for providing not only the latest design technique trend for zero waste fashion, but information about creative fashion design education through eco-fashion industry trend in globally and domestic which is focusing on eco-fashion labelling. The research were processed with literature related eco, sustainable, green fashion books, former articles, newspapers, and web sites. The results as follows; The certification about eco-fashion product is moving to 'Life Cycle Assessment' from focused on primary process like material, finishing, dyeing. Especially simplicity of process means reducing the wastes. And fabric wastage for adult outwear was estimated 15% percent of total fabric used in general design studios. Three cases for Zero waste fashion were as follows; First, Jigsaw puzzle by Timo Rissane and Mark Liu were different zero waste methods, but the result was same. Rissene's method was based on traditional cutting like 'cut and sew' but traditional cutting can lead to design that have an abundance of fabric and drape. Jigsaw of Rissene was approached with description a pattern-cutting technique in which all piece interlock with each other generating no waste from design production. Another Jigsaw by Liu was related with innovative textile design. DTP makes the possibilities for zero waste garment production almost endless. The dress intricately cut from 10 pieces, wastes none of the fabric required to make it. Second, Subtraction Cutting by Julian Roberts provides unexpected fluid, organic forms and zero waste fabric. Utilizing Roberts plug(tunnel) technique enables any part of the garment that is removed for fit or aesthetics to be reincorporated into the design of garment. Third was 'Bio Couture' by Suzanne Lee. She has created garments from cellulose bacteria which grow in a bathtub using only green methods addressing in such as way ecological issues and exploring the future of fashion design in conjunction with technology.

Effects of Cutting Methods and Soil Depth on Sod Formation of Mentha spp. (박하 속 식물의 뗏장형성에 미치는 삽목방법과 토심의 영향)

  • Lee Chung-Il;Nam Sang-Yong
    • Journal of Bio-Environment Control
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    • v.15 no.2
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    • pp.190-195
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    • 2006
  • The purpose of this study was to figure out the best condition in growth and sod quality of Mentha spp. according to cutting methods and soil depth. Applemint (M. suaveolens), Peppermint (M. piperita), and Spearmint (M. spicata) were used. Regardless of cultivar and soil depth condition, the growth rate in top cutting was higher than layering method. The difference between layering and layering without apical meristem was not significant. Optimal condition for growth was 5cm depth of soil. However, the shallower the depth of the soil, the better quality of sod. Among three Mentha species, M suavelens showed plant height and node number and M. piperita had shoot number were higher than other variety. The best condition of sod was top cutting and 1cm depth of soil regardless of cultivar.

Long-term Monitoring of Expansion of Cement Concrete Pavement Affected by Alkali-Aggregate Reaction (알칼리-골재 반응에 의한 콘크리트 포장 팽창 장기 모니터링)

  • Hong, Seung-Ho;Shim, Young-Hwan
    • International Journal of Highway Engineering
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    • v.17 no.2
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    • pp.13-20
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    • 2015
  • PURPOSES: This paper describes the expansion caused by the alkali-aggregate reaction (AAR) in concrete pavement currently in service. It also discusses the effects of joints installed to release the stress induced by the AAR expansion. METHODS: The expansion effect on concrete pavement was verified by a visual inspection and long-term measurement of the joint width of a cut-section. The behaviors of 16 newly installed joints were monitored as part of the investigation and long-term monitoring was carried out for three years after cutting. RESULTS: The behavior of a bridge was affected when AAR occurred in the connected pavement. The newly installed joints shrank in the longitudinal direction of the bridge after cutting. The width of the joints decreased over the six months after cutting. A large portion of the joint width (8.5cm) was found to have closed nine months after cutting. It had ultimately shrunk by about 92 percent when the final measurement was taken. CONCLUSIONS : The expansion of the pavement due to AAR was quantitatively described by visual inspection and the long-term monitoring of the newly cut joints. However, the width of the new joints decreased over the six to nine months after cutting. Additional research should be conducted to determine a means of controlling the expansion due to AAR in the pavement.

The Micro Lens Mold Processing in Mechanical Fabrication Method (기계적인 가공방법에 의한 마이크로 렌즈 금형가공)

  • 정재엽;이동주;제태진;최두선;이응숙;홍성민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1885-1888
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    • 2003
  • As high technology industries such as IT and display have developed, demand for application parts of micro lens and lens array has been extremely increasing. According to these trends, many researchers are studying on the fabrication technology for parts of the micro lens by a variety of methods such as MEMS, Lithography, LIGA and so on. In this paper, we have performed researches related to ultra precision micro lens, lens array mold and fabrication of Lenticular lens mold for three-dimensional display by using mechanical micro end-milling and fly-cutting fabrication method. Tools used in this research were a diamond tool of R 150$\mu\textrm{m}$. Cutting conditions set up feed rate, spindle revolution. depth of cut and dwell time as variables. And we analyzed surface quality variation of the processed products according to the cutting conditions, and then carried out experiments to search the optimum conditions. Through this research, we have confirmed that we can fabricate the ultra precision micro lens mold with surface roughness Ra=20nm and the holographic lens mold by using micro end-milling and fly-cutting fabrication method. Furthermore, we demonstrated problems happened in the fabrication of the micro lens and established the foundation of experimental study for formulating its improvement plan.

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Evaluation Methodology of Remote Dismantling Equipment for Reactor Pressure Vessel in Decommissioning Project

  • Hyun, D.J.;Choi, B.S.;Jeong, K.S.;Lee, J.H.;Kim, G.H.;Moon, J.K.
    • Journal of Nuclear Fuel Cycle and Waste Technology
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    • v.1 no.1
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    • pp.83-92
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    • 2013
  • A novel methodology to evaluate remote dismantling equipment for a reactor pressure vessel (RPV) in a decommissioning project is presented in this paper. The remote dismantling equipment, mainly composed of cutting tools and positioning equipment, is absolutely required to cut and handle highly radioactive and large components in nuclear power plants (NPPs); this equipment has a great effect on the overall success of the decommissioning project. Conventional evaluation methods have only focused on cutting technologies or positioning equipment, although remote dismantling equipment cannot achieve its goal without organic interaction between the cutting tools and the positioning equipment. In this paper, the cutting tools and the positioning equipment are evaluated by performance parameters according to their original characteristics, the relationship between the two systems, and common factors. Finally, the remote dismantling equipment used in recent decommissioning projects has been evaluated based on the proposed methodology. The results of this paper are expected to be useful for future decommissioning projects.

Studies on Drilling and Cutting Characteristics for Granite Rocks Using Waterjets (워터젯을 이용한 화강암 천공과 절삭 특성에 관한 연구)

  • Oh, Tae-Min;Hong, Eun-Soo;Cho, Gye-Chun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.1338-1345
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    • 2009
  • Although rock excavation is necessary for the effective utilization of urban space, most conventional rock excavation methods, including the blasting method, cause high noise and vibration. Meanwhile, if a high pressure waterjet system is applied to excavate underground spaces in urban areas, the public grievance can be reduced by low noise and vibration. In this study, an abrasive waterjet system is designed and developed to study the influence of various performance parameters such as jet pressure, nozzle traverse speed, stand-off distance, or abrasive feed rate on waterjet excavation performance in laboratory. Using the developed waterjet system, rock drilling characteristics are identified by measuring drilling depths as a function of the jet exposure time. The drilling depth linearly increases with increasing the jet exposure time(under 60sec). Rock cutting characteristics are also obtained with various jet pressures(1600~3200kg/$cm^2$) and nozzle traverse speeds(1.9~14.1mm/s): The cutting depth is nonlinearly related to the jet pressure and traverse speed. Indeed, the cutting depth increases with an increase in the jet pressure and a decrease in the nozzle traverse speed. This trend can be explained by energy transferring/loss mechanism.

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Growth Characteristics as Influenced by Cutting Site and Planting Method in Autumn Field Cutting of Sedum sarmentosum (돌나물의 가을 노지삽목에서 삽수부위 및 삽식방법에 따른 생육특성)

  • Ahn, Jeong-Ho;Kwon, Ji-Woong;Bae, Jong-Hyang;Lee, Seung-Yeob
    • Journal of Bio-Environment Control
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    • v.17 no.1
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    • pp.60-65
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    • 2008
  • For autumn field cutting of Sedum sarmentosum, the effects of cutting site (distal, middle, and proximal) and planting method (space drill seeding, drill seeding, and broadcast seeding) on survival rate and growth characteristics were investigated at pre- and post-winter season. Plant height root length, stem number per plant, number of branch per plant, fresh weight of shoot, and dry weight of shoot were significantly superior in distal site at pre-wintering (40 days after cutting). At post-wintering (May 10th), stem number per plant, fresh weight and dry weight per $m^2$ in cutting of distal site showed a significant increasement compared to the cutting of proximal site. At pre-wintering (40 days after cutting), the growth in space drill seeding was well than that in drill seeding and broadcast seeding, and fresh weight and dry weight per $m^2$ in space drill seeding were high in order of space drill seeding, broadcast seeding, and drill seeding. At post-wintering (May 10th), stem number per plant, fresh weight and dry weight per $m^2$ in space drill seeding were significantly increased than those in drill seeding. Accordingly, the cutting using distal site of stem in autumn field cutting was desirable for the growth and shoot yield. The space drill seeding showed the highest yield potential among three seeding methods, but broadcast seeding was favorable in saving of labor, because the fresh weight of shoot in broadcast seeding was similar in the space drill seeding at post-wintering.