• Title/Summary/Keyword: CSU

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An Analysis of Vibration Characteristics in Ultrasonic Object Levitation Transport System (초음파를 이용한 물체 부상 이송시스템의 진동 특성 해석)

  • Jeong S.H.;Kim H.U.;Choi S.B.;Kim G.H.;Park J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.415-418
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    • 2005
  • In the semiconductor and optical industry, a new transport system which can replace the conventional transport systems is required. The transport systems are driven by the magnetic field and conveyer belts. The magnetic field may damage semiconductor and the contact force may scratch the optical lens. The ultrasonic wave driven system can solve these problems. In this semiconductor and optical industry, the non-contact system is required fur reducing the damages. The ultrasonic transportation is the solution of the problem. In this paper, the ultrasonic levitation system fur levitating object are proposed. The 3D vibration profiles of the beam are measured by Laser scanning Vibrometer fur verifying the vibration characteristics of the system and the amplitudes of the beam and the levitation heights of object are measured for evaluating the performance.

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Investigation into the development of deep drawing tools with small size for electronic parts utilizing the CAE and RP/RT technology (CAE 와 쾌속조형/쾌속툴링을 이용한 전자제품용 소형 금형의 개발에 관한 연구)

  • Ahn D.G.;Lee S.H.;Kim M.S.;Han G.Y.;Kim J.S.;Moon H.S.;Yoon Y.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.334-337
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    • 2005
  • The objective of this research works is to propose a rapid development methodology of small size deep drawing tools for electronic parts utilizing the technology combination of CAE and RP/RT. The technology is applied to the development of deep drawing tools with a drain shape. The final surface of tools is obtained from the evaluation of the formability using the CAE. In order to manufacture the physical prototype of tools fer try-out terming, several fabrication experiments are carried out for three types of rapid tool manufacturing technology. Through the fabrication experiments, the acceptable rapid manufacturing technologies of deep drawing tools with a small size have been proposed.

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Prediction of Remaining Life Time and Determination of Inspection Cycle Considering Critical Crack in Tension Bar of Continuous Ship Unloader (연속식 하역기 텐션바의 임계 균열을 고려한 잔존수명 예측 및 검사 주기 선정)

  • Park, S.;Chung, J.Y.;Song, J.I.;Kim, D.J.;Seok, Chang Sung
    • Journal of the Korean Society of Safety
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    • v.33 no.6
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    • pp.1-7
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    • 2018
  • The Continuous Ship Unloader (CSU) is an equipment that unloads freight from the ship docked in the port to the land. And the design target life time is designed to be 30 to 50 years, and it is classified as a semi-permanent large facility. However, cracks may occur due to structural defects, abnormal loads, and corrosion, and fatigue failure may occur before the design life is reached. In this study, we predicted the remaining life time of the main component of the CSU considering crack. And also proposed inspection cycle for maintenance of CSU based on the results of the remaining life time prediction. For this purpose, the structure, operational stresses of the CSU were analyzed and main members were selected. And tensile tests and fatigue crack propagation tests were performed with SM490YA and SM570TMC, which are used as main materials for CSU.

A Study on the Optimal Structural Design and Ultra Precision Position Control using FEM for Micro Stage (마이크로 스테이지의 유한요소법을 이용한 최적설계와 초정밀 위치제어에 관한 연구)

  • Kim, J. Y.;Han, J. H.;Kim, H. W.;You, S.;Kwac, L. K.;Song, I. S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.336-340
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    • 1997
  • For optimal design of micro stage, we were measured to displacement of piezo-electric transducer that was based on voltage value. And then researchers were analyzed to microstage through FEM with displacement data including voltage value of piezo-electric transducer. For verification of analyzing results, we were gauged on displacement by using Laser-interferometer. And researchers were confirmed to propriety of micro stage design with FEM, were obtained error rate that are 3.5% between measurement results and analyzing results.

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Deformation Analysis of Wall Thinning Pipe by Using Laser Measurement (레이저 계측을 이용한 곡관 감육부의 변형 해석)

  • Kim K.S.;Jung H.C.;Jung S.W.;Kwag J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.27-28
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    • 2006
  • This study performs to investigate deformation of wall thinning pipe and to find out the position of the internal thinning defect by shearography. Shearography is one of optical methods those have applied to nondestructive testing (NDT) and the strain/stress analysis. This technique has the merit of the directly measuring the first derivative of displacement, sensitivity of which can be adjusted by the handling of optical component in interferometer. In this paper, we tested carbon steel pipe locally wall thinned and loaded internal pressure and developed the nondestructive out-of-plane deformation analysis technique fur internal thinning defect of elbow by shearography. From the results, it was confirmed that this technique is proper to the practical application on the pipe line system with internal defect.

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A basic study on development of high-pressure compact steam unit applied hybrid heat exchanger (하이브리드 열교환기 적용 고압 컴팩트 스팀 유닛 개발에 관한 기초 연구)

  • Kim, Jeung-Hoon;Lim, Gye-Hun;Kim, Seung-Hyun;Jin, Chul-Kyu;Park, Jae-Hong;Cho, Sung-Youl;Hong, In-Ki;Lee, Sang-Rae
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.6
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    • pp.453-457
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    • 2016
  • In various industrial plants such as power generation plants, petrochemical plants, and unit factories, there is an increasing demand for a system that generates hot water using waste or surplus steam. Compact steam unit (CSU), which produces hot water by using steam, is a good solution considering energy reuse. In this study, as a basic study to develop a high-pressure CSU, heat transfer characteristics of a hybrid heat exchanger were investigated through experiments, in order to use the hybrid heat exchanger instead of a conventional plate heat exchanger as the core component of CSU. The experimental results are the followings. Heat balance between the hot side and cold side was satisfied within ${\pm}5%$. Overall heat transfer coefficient increased linearly as the Reynolds number increased and exceeded $5,524W/m^2K$ when the flow velocity was above 0.5 m/s. In addition, pressure drop also increased as the Reynolds number increased, and pressure drop per unit length was below 50 kPa/m.

A Study on the Ultra Precision Grinding Characteristics of Tungsten Carbide-base $LCU_{CL}$ Core (초정밀 가공기를 이용한 $LSU_{CL}$ 코어 가공에 관한 연구)

  • Jeong S.H.;Cha K.R.;Kim H.U.;Lee B.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1910-1913
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    • 2005
  • As the various manufacturing technology of optical glass is developed, the aspherical lenses are applied to many fields. However, It is still very difficult to manufacture glass lens because of the high cost and the short life of core. In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. In the glass mold lens, it has merits of high productivity and reproductivity since lens is manufactured by the only forming with high precision mold. The fabricating conditions for glass mold lens are glass surface that does not cause fusion, viscosity of 108-1013 poise for the $0.2{\mu}m$ accuracy, and viscoelasticity for the roughness less than 100 angstrom. In this paper, ultra-precision grinding characteristics of tungsten carbide for forming the aspherical glass lens core were studied and the result of it is applied to manufacture the tungsten carbide-base cores of the glass lens used to the laser scanning unit and the camera phone.

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Investigation into static and dynamic characteristics of ISB panels with the expanded metal as an internally structured material (익스펜디드 금속을 내부 구조체로 가지는 ISB 판넬의 정적.동적 특성 분석)

  • Ahn D.G.;Lee S.H.;Kim M.S.;Hahn G.Y.;Jung C.G.;Yang D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.832-835
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    • 2005
  • The objective of this research work is to investigate into static and dynamic characteristics of ISB panels with the expanded metal as an internally structured material. In order to investigate static and dynamic characteristics of ISB panels, several experiments, the tensile test, three-point bending test and impact test, are carried out. From the results of the experiments, the mechanical properties, bending stiffness and impact absorption energy of the ISB panel have been obtained. In addition, it has been shown that the static and dynamic characteristics of ISB panel are highly dependent on the crimping angle of the pyramidal structure for the expanded metal.

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Bending characteristics of ISB panel with dimple shapes as inner structures (딤플형 내부 구조체를 가진 ISB 판넬의 굽힘 강성 특성)

  • Ahn D.G.;Lee S.H.;Kim J.S.;Moon G.J.;Han G.Y.;Jung C.J.;Yang D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.117-118
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    • 2006
  • The objective of this paper is to investigate into bending and failure characteristics of ISB panel with dimple shapes as inner structures. Through three-points bending test, the force-displacement curve and the failure shape are obtained to examine the deformation pattern, characteristic data including maximum load and displacement at the maximum load and failure pattern for the ISB panel. In addition, the influence of design parameters for ISB panel on the bending stiffness and failure mode has been found. From the results of the experiments, it has been shown that bending and failure characteristics of the ISB panel can be controlled by the ratio of radius and the direction of the material.

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The Effect of Mold Shapes on the Fiber Orientation of Welding Parts for Injectin Molding of Fiber Reinforced Polymeric Composites (섬유강화 고분자 복합재료의 사출성형에 있어서 웰드부의 섬유배향에 미치는 금형형상의 영향)

  • Kang, M. G.;Choi, Y. S.;Kim, H.;Lee, D. G.;Han, G. Y.;Kim, E. G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.457-460
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    • 2000
  • Injection molding is the most widely used process for the industrial forming of plastic articles. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation·orientation and infection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of welding parts in injection-molded products is assessed. And the effects of fiber content and injection mold shapes on the fiber orientation in case of fiber reinforced polymeric composites are studied. experimentally.

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