• Journal of the Korean Society for Precision Engineering
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• v.30 no.6
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• pp.629-637
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• 2013

In this study, a theoretical analysis method was suggested for predicting forming loads of continuous deep drawing and ironing processes (D.D.I. processes) by considering back tension and continuity equation, and FEA for D.D.I. processes was performed. Dimensions of a punch and a mold on the basis of design rules for a CNG storage vessel were applied for the analysis. To verify the suggested theoretical analysis, the results of theoretical analysis were compared with both those of FEA and experiments of previous studies. As the result of analysis, the values and tendencies of the loads predicted by the theoretical analysis were in agreement with those of FEA and the experiments. So, it is considered that the analysis suggested has reliability for predicting the forming loads of the continuous processes(deep drawing+ironing(1)+ironing(2)).

• Journal of the Korean Institute of Gas
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• v.14 no.6
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• pp.15-20
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• 2010

Compressed Natural Gas (CNG) buses have been supplied since the year 2000 in order to resolve severe atmospheric pollution in metropolitan area and contributed on the improvement of urban atmospheric environment. However, it is indispensible to take an adequate measure to guarantee the safety of CNG vehicles because of the possibility of huge fire accident. A receptacle, connecting device between high pressure fuel supply tank and fuel line, plays an important role in CNG supply system. In recent, leakage of CNG from receptacles has been reported. So, the concern about the security and reliability of receptacles has been arisen. Therefore, a lot of efforts to prevent leakage are invested among researchers and the durability of this component should be guaranteed despite repeated operation. This research has performed durability tests of a CNG receptacle regarding the repeated usage, extreme chattering, and continuous full flow test. Although a receptacle used for CNG vehicle satisfies validation requirements in the test results, it has been found that failure in the function of leakage prevention in a receptacle could take place in the case of prolonged exposure to high supply pressure in common quick charging environment on site.

• Tunnel and Underground Space
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• v.19 no.2
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• pp.77-85
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• 2009

Flexible and lined segment air-tight tunnelling technology for Compressed Air Energy Storage-Gas Turbine(CAES-G/T) power generation was introduced. The distinguished characteristics of the air-tight tunnel system can be summarized by two facts. One is that the high inner pressure due to compressed air is sustained by surrounding rock mass with allowing sufficient displacement of lining segment. The other is that the air-tightness of storage tunnel was enhanced by adopting a specially designed rubber sheet. The flexible lined air-tight underground tunnel can be constructed at a comparatively shallow depth and near urban area so that the locally distributed CAES-G/T power generation can be accomplished. In addition, this air-tight tunnelling technology can be applied to a variety of energy underground storage tunnels such as Compressed Natural Gas(CNG), Liquifed Petroleum Gas(LPG), DeMethyl Ether(DME) etc.

• Transactions of the Korean Society of Automotive Engineers
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• v.11 no.1
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• pp.7-17
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• 2003

Highly accurate control of an air-fuel ratio is very important to reduce exhaust gas emissions of gaseous-fuel engines. In order to achieve this purpose, a precise engine model is required to estimate engine performance from the engine design process which is applied to the design of an engine controller. Engine dynamics are considered to develop a dynamic engine model of a gaseous-fuel engine. An effective air mass ratio is proposed to study variations of the engine dynamics according to the water vapor and the gaseous-fuel in the mixture. The dynamic engine model is validated with the LPG engine under steady and transient operating conditions. The experimental results in the LPG gaseous-fuel engine show that the estimation of the air flow and the air-fuel ratio based upon the effective air mass ratio is more accurate than that of a normal engine model.

• Journal of Energy Engineering
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• v.19 no.3
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• pp.171-176
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• 2010

Using a hydrogen blended compressed natural gas (HCNG) as a fuel for IC engines has a significant meaning in terms of achieving a reduction of automotive exhaust emissions as well as preparing for an upcoming hydrogen economy by constructing hydrogen infrastructure. In addition, a HCNG engine has higher thermal efficiency than a CNG engine, which is another advantage that makes HCNG fuel considered as a future alternative for natural gas. Therefore, in this study, idling operation of a 11 litre HCNG bus engine was investigated in terms of fuel consumption rate and emissions characteristics. The results show that fuel consumption rate was decreased more than 20% by use of HCNG and all the emissions were significantly reduced in idling condition.

• Journal of the Korean Institute of Gas
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• v.18 no.3
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• pp.53-59
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• 2014

In this study, we suggest a system to build the monitoring model for compressed natural gas (CNG) stations, operated in only non-stationary modes, and perform the real-time monitoring and the abnormality diagnosis using principal component analysis (PCA) that is suitable for processing large amounts of multi-dimensional data among multivariate statistical analysis methods. We build the model by the calculation of the new characteristic variables, called as the major components, finding the factors representing the trend of process operation, or a combination of variables among 7 pressure sensor data and 5 temperature sensor data collected from a CNG station at every second. The real-time monitoring is performed reflecting the data of process operation measured in real-time against the built model. As a result of conducting the test of monitoring in order to improve the accuracy of the system and verification, all data in the normal operation were distinguished as normal. The cause of abnormality could be refined, when abnormality was detected successfully, by tracking the variables out of the score plot.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.35 no.4
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• pp.409-416
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• 2011

A mobile emission laboratory (MEL) was designed to measure the amount of traffic pollutants with high temporal and spatial resolution under real conditions. Equipment for gas-phase measurements of quantity of CO, NOx, $CO_2$, and THC and for the measurement of the number density and size distribution of fine and ultra-fine particles by a FMPS and a CPC were placed in a mini-van. The exhaust of different type of vehicles can be sampled by MEL. This paper describes the construction and technical details of the MEL and presents data from the experiment in which a car chases city buses fuelled by diesel, CNG, and LPG. The diameters of most particles in the exhaust of the diesel city bus were less than 300 nm and most of the particles had a diameter of 30-60 nm. However, most particles in the exhaust of the CNG and LPG city buses were nanoparticles (diameter: less than 50 nm).

• Journal of the Korean Institute of Gas
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• v.23 no.6
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• pp.90-96
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• 2019

Natural gas has been regarded as one of major alternative fuels, because of the increment of mining shale gas and supplying PNG(Pipeline Natural Gas) from Russia. Thus, it needs to broaden the usage of natural gas as the increasing its supplement. In this situation, application of natural gas on the transport area is a good suggestion to reduce exhaust emissions such as CO₂(carbon dioxides) and soot from vehicles. For this reason, natural gas can be applied to SI(spark ignition) engines due to its anti-knocking and low auto-ignitibility characteristics. Recently, since turbocharged SI engine has been widely used, it needs to apply natural gas on the turbocharged SI engine. However, there is a major challenge for using natural gas on turbocharged SI engine, because it is hard to make natural gas direct injection in the cylinder, while gasoline is possible. As a result, there is a loss of fresh air when natural gas is injected by MPI (multi-point injection) method under the same intake pressure with gasoline-fueled condition. It brings the power reduction. Therefore, in this research, intake pressure was increased by controling the turbocharger system under natural gas-fueled condition to improve power output. The goal of improved power is the same level with that of gasoline-fueled condition under the maximum torque condition of each engine speed. As a result, the maximum power levels, which are the same with those of gasoline-fueled conditions, with improved brake thermal efficiency could be achieved for each engine speed (from 2,000 to 6,000 rpm) by increasing intake pressure 5-27 % compared to those of gasoline-fueled conditions.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
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• 2010.04a
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• pp.43-43
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• 2010

국내에 천연가스버스가 보급된 이래 5차례의 용기파열 사고가 발생하였는데 그중 2005년 8월 전주 덕진충전소에서 발생한 용기파열사고는 CNG용기의 라이너를 감싸고 있는 복합재료가 손상되어 발생한 사고로 보고되었다. 복합재료용기의 외피손상이 원인이 되어 발생한 사고사례는 해외에서 약 13건이 보고되었다. CNG용기 외피손상은 용기룰 고정하는 스트랩과 밀접한 관련이 있다. 용기고정이 불완전하면 슬립이 발생하고 이는 복합재의 손상으로 이어진다. 본 연구에서는 ISO 19078, CGA C6.4 등 국제코드의 규정을 고려하여 국내에서 제조된 Type 2, 3, 4 용기와 외국에서 생산된 Type 3 용기를 대상으로 결함깊이, 길이, 넓이에 따른 복합재료 결함 내구성시험을 수행하여 CNG용기의 내구성능을 평가하였고, 시험과 동일한 조건으로 복합재료 손상결함 조건을 컴퓨터로 전산모사하여 시험결과의 타당성과 유효성을 비교 검증하였다. 실험결과, Type 2 용기의 경우, 11,250회의 최소반복가압 회수를 충족하였으나 외피손상부와 반복가압에 따른 실제누출부위가 일치하지 않아 실험조건을 달리한 추가실험이 요구되었다. Type 3 용기의 경우에는 복합재 결함부위와 누수부위가 일치된 시험용기의 수는 67%정도로, 복합재료 용기의 수명을 저하시키는 원인으로 라이너와 외피손상이 서로 밀접한 관련이 있음을 확인하였다. Type 4 용기는 국제기준에서 요구하는 반복횟수를 만족하였고, 손상깊이 0.75mm와 1.25mm에서 반복가압회수가 60,000회 이상이 되어도 누설이 발생되지 않았다. 이는 라이너의 재질이 폴리머로서 균일한데다 탄소섬유 복합재료층 위에 유리섬유 복합재료 층이 1.5mm 정도 추가로 적층되어 있어서 3등급의 손상결함(결함깊이 1.25mm)에서도 구조 층이 전혀 손상되지 않은 것으로 판단되며, 이는 Type 2 용기의 강재라이너나 Type 3의 알루미늄 라이너와 비교하여 Type 4 용기의 폴리에틸렌 라이너의 물성이 반복성능이 탁월함을 확인할 수 있었다.

• International Journal of Automotive Technology
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• v.4 no.1
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• pp.9-19
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• 2003

Exhaust emissions were characterized for a fleet of 10 alternative-fuel vehicles (AFVx) including 5 compressed natural gas (CNG) vehicles. 3 liquefied petroleum gas (LPG) vehicles and 2 85% methanol/15% California Phase 2 gasoline (M85) vehicles. In addition to the standard regulated emissions and detailed speciation of organic gas compounds, Fourier Transform Infrared Spectroscopy (FTIR) was used to measure ammonia (NH$_3$) and nitrous oxide ($N_2$O) emissions. NH$_3$, emissions averaged 0.124 g/mi for the vehicle fleet with a range from <0.004 to 0.540 g/mi. $N_2$O emissions averaged 0.022 g/mi over the vehicle fleet with range from <0.002 to 0.077 g/mi. Modal emissions showed that both NH$_3$, and $N_2$O emissions began during catalyst light-off and continued as the catalyst reached its operating temperature. $N_2$O emissions primarily were formed during the initial stages of catalyst light-off. Detailed speciation measurements showed that the principal component of the fuel was also the primary organic gas species found in the exhaust. In particular, methane, propane and methanol composed on average 93%, 79%, and 75% of the organic gas emissions, respectively, for the CNG, LPG. and M85 vehicles.