• 제목/요약/키워드: CNC Tool

검색결과 430건 처리시간 0.047초

개방형 CNC를 가지는 공작기계의 고장진단과 웹 서비스 기술 (Web Service Application for Machine Tool Fault with Open Architecture CNC)

  • 김동훈;김선호;윤원수;고광식
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.121-124
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    • 2003
  • The conventional CNC(Computerized Numerical Controller) of machine tool, which is dependent to CNC maker, was a closed architecture type. Therefore, it is impossible to implement a special user-define function to CNC. But recently, CNC is changed to OAC(Open Architecture Controller) type increasingly and the general function of CNC can be upgrade efficiently. This paper describes web service application for remote monitoring regarding the faults or machine tool with open architecture CNC. The major faults of CNC machine tool can be defined to the operational faults to be charged over 70%. Those faults are unpredictable because of being occurred without any warning. To generalize the fault diagnosis efficiently. two diagnosis models such as SF(Switching Function) and SSF(Step Switching Function) are proposed and the function of fault diagnosis is implemented to internal function of OAC. Also, to service remotely the faults of CNC machine tool. the suitable web environment is proposed and practical function is programmed to evaluate its operation on web.

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5축 CNC 공작기계의 오차합성모델링 및 보정 알고리즘 (Error Synthesis Modeling and Compensation Algorithm of a 5-Axis CNC Machine Tool)

  • 양승한;이철수
    • 한국정밀공학회지
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    • 제16권8호
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    • pp.122-129
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    • 1999
  • A 5-axis CNC machine tool is more useful compared with a 3-axis machine tool, because the position and the orientation of a tool tip can be controlled simultaneously. Unlike the 3-axis machine tool, the 5-axis machine tool has the volumetric position error and volumetric orientation error due to the quasi-static error of each machine tool joint which is a major source of machined part error. So, the generalized error synthesis model of the 5-axis CNC machine tool was developed to predict and to compensate for the volumetric position error and the volumetric orientation error. It was proposed that a compensation algorithm to correct simultaneously the volumetric position error and the volumetric orientation error of the 5-axis CNC machine by error inverse kinematic.

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CNC 공구 연삭기의 개발 및 성능향상에 대한 연구

  • 김성청;이근찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 춘계학술대회 논문집
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    • pp.272-276
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    • 1993
  • We made to develop CNC Tool Grinding Machine automating the linear motion of X,Y,Z axis of table, and thetilting and rotation of tool holding vice by using Encorder to increase the efficiency of tool grinding for the Conventional Tool Grinding Machine. We did not consider the part of static, dynamic and thermal behavior that must necessary consider when wedesign, because we used existing Conventional Tool Grinding Machine as it is. We investigated simulation to make existing Conventional Tool Grinding Machine like CNC. We also designed it, and we compared the capability of existing Conventional Tool Grinding and CNC Tool Grinding Machine, and we investigated, too.

STL offset을 이용한 다이레스 CNC 포밍용 등고선 공구경로 생성 (Contouring Tool Path Generation for Dieless CNC Forming using STL Offset)

  • 강재관;최동우
    • 한국정밀공학회지
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    • 제23권2호
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    • pp.191-198
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    • 2006
  • Dieless CNC forming is an innovative technology which can form various materials with complex shape by numerically controlled incremental forming process. In this paper, a method of NC tool path generation based on an STL file for dieless CNC forming is proposed. Tool trajectory adopts the principle of layered manufacturing in rapid prototyping technology, but it is necessary to consider STL offset because of the ball shaped tool with a radius. Vertex offset method which enables to compute offset STL directly is engaged for STL offset. The offseted STL is sliced by cutting planes to generate contouring tool path. Algorithm is implemented on a computer and experimented on a dieless CNC forming machine to show its validity.

CNC 실장 고장진단 및 원격 서비스 기술 개발 (Development of fault diagnosis and tole-service technology for CNC implementation)

  • 김동훈;김선호;김도연;윤원수;김찬봉
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.7-10
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    • 2002
  • The diagnosis of faults of machine tool, which is controlled by CNC and PLC, is generally based on ladder diagram of PLC. Because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching for logical relation to fault reasons is required a lot of fault experiences and times, because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault lastly and correctly. The diagnosed reasons for fault are tele-serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

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CNC에 실장한 고장진단 및 원격 서비스 시스템 (CNC Implemented Fault Diagnosis and Remote-Service System)

  • 김선호;김동훈;김도연;박영우;윤원수
    • 한국정밀공학회지
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    • 제20권10호
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    • pp.89-97
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    • 2003
  • The faults diagnosis of machine tool, which is controlled by CNC(Computer Numerical Control) and PLC(Programmable Logic Controller), is generally based on ladder diagram of PLC because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching of logical relationship for fault reasons is required a lot of diagnosis experiences and times because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault fast and correctly. The diagnosed reasons for fault are remote serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

CNC 선반가공 및 자동 측정시스템 개발에 관한 연구 (A Study on the Development of Machining and Measuring System for CNC Lathe)

  • 김정순;구영회
    • 한국산업융합학회 논문집
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    • 제3권1호
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    • pp.83-90
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    • 2000
  • The purpose of this study is the development of CAM system which can machine and measure any shape by CNC lathe. The overall goal of the CAM system is to achieve the CNC lathe machining, from roughing through to final measuring, The hardware of the system comprises PC, CNC lathe and measuring tools. There are three steps in the CNC lathe machining and measuring, (1) geometric modeling by the shape patterns, (2) NC commands generation by the tool path compensated for tool nose radius, (3) machining and workpiece measuring on the lathe. It is developed a software package, with which we can conduct a micro CAM system in the PC without economical burden.

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CNC 선반 가공용 CAM 시스템 개발에 관한 연구 (A Study on the Development of CAM System for CNC Lathe Machining)

  • 구영희;이동주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.438-442
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    • 1997
  • The pupose of this study is the development of CAM system which can cut any shape by CNC lathe.. The overall goal of the CAM system is to achieve the CNC lathe machining, form roughing through to final measuring. The hardware of the system comprises PC and CNC lathe. There are three steps in the CNC lathe machining, (1) geometric modeling by the shape patterns, (2) NC commands generation by the tool path compensated for tool nose radius,(3) machining and workpiece measuring on the lathe. It is developed a software package, with which can conduct a micro CAM system in the PC without economical burden.

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3축 CNC 교육용 공작기계 개발 (Developed 3-axis Educational CNC Machine Tool)

  • 장성욱
    • 한국산업융합학회 논문집
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    • 제22권6호
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    • pp.627-635
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    • 2019
  • In this study, we developed for processing complex features using CAM software that satisfies precision for example practice and related qualification tests suiTable for CNC training purposes. In addition, functions such as location control, speed control, and processing path generation, which are the main functions of CNC machining machines, were constructed using small equipment parts, servo motors, inverters, general purpose PCs, and commercial NC software and researched with the goal of developing low-cost education equipment. In the static accuracy inspection, the degree of machine when measuring the parallelism of the X, Y and Z axes and the vibration of the main shaft did not reach the allowable value. However, we have obtained a finished product that satisfies the CNC machine book sample shape machining, detailed functions of the position control function of the CNC machine tool, linear interpolation function, circular interpolation function, and tool offset function. In the qualification test shape processing, a shape with a degree of 1/100 mm was processed to obtain position accuracy that satisfied the tolerance.