• Title/Summary/Keyword: CNC Equipment

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Developed 3-axis Educational CNC Machine Tool (3축 CNC 교육용 공작기계 개발)

  • Jang, Sung-Wook
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.627-635
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    • 2019
  • In this study, we developed for processing complex features using CAM software that satisfies precision for example practice and related qualification tests suiTable for CNC training purposes. In addition, functions such as location control, speed control, and processing path generation, which are the main functions of CNC machining machines, were constructed using small equipment parts, servo motors, inverters, general purpose PCs, and commercial NC software and researched with the goal of developing low-cost education equipment. In the static accuracy inspection, the degree of machine when measuring the parallelism of the X, Y and Z axes and the vibration of the main shaft did not reach the allowable value. However, we have obtained a finished product that satisfies the CNC machine book sample shape machining, detailed functions of the position control function of the CNC machine tool, linear interpolation function, circular interpolation function, and tool offset function. In the qualification test shape processing, a shape with a degree of 1/100 mm was processed to obtain position accuracy that satisfied the tolerance.

Experimental Study on the Lateral Pressure Resistance of Free-form Concrete Panel (FCP) Side Form (FCP(Free-form Concrete Panel) 측면 거푸집의 측압 저항능력 실험)

  • Youn, Jong-Young;Yun, Ji-Yeong;Lee, Chang-Woo;Lee, Donghoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.8-9
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    • 2021
  • FCP requires different curvatures and shapes according to the method of division, and it is necessary to manufacture a formwork accordingly. FCP production equipment consists of CNC equipment and side shape control equipment. This can be implemented in various shapes of upper, lower, and side surfaces. In the side shape control equipment, it is implemented as a variable side formwork. Among the required performance of the variable side formwork, there is stiffness against side pressure, which needs to be verified. Therefore, in this study, the FCP fabrication experiment is conducted with the developed variable side formwork. By analyzing the error in the shape of the fabricated FCP, the lateral pressure resistance capability of the side form is measured and verified.

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A Study on the Prediction of CNC Tool Wear Using Machine Learning Technique (기계학습 기법을 이용한 CNC 공구 마모도 예측에 관한 연구)

  • Lee, Kangbae;Park, Sungho;Sung, Sangha;Park, Domyoung
    • Journal of the Korea Convergence Society
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    • v.10 no.11
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    • pp.15-21
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    • 2019
  • The fourth industrial revolution is noted. It is a smarter factory. At present, research on CNC (Computerized Numeric Controller) is actively underway in the manufacturing field. Domestic CNC equipment, acoustic sensors, vibration sensors, etc. This study can improve efficiency through CNC. Collect various data such as X-axis, Y-axis, Z-axis force, moving speed. Data exploration of the characteristics of the collected data. You can use your data as Random Forest (RF), Extreme Gradient Boost (XGB), and Support Vector Machine (SVM). The result of this study is CNC equipment.

Software Acceleration/Deceleration Methods for Industrial Robots and CNC Machine Tools (산업용로보트와 CNC 공작기계를 위한 소프트웨어 가감속 방법)

  • 김동일;송진일;김성권
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.41 no.5
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    • pp.562-572
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    • 1992
  • In this paper, we propose software algorithms which provide acceleration/deceleration characteristics essential to high dynamic performance at the transient states where industrial robots or CNC machine tools start and stop. Software acceleration/deceleration methods are derived from the mathematical analyses of typical hardware systems controlling acceleration/deceleration. These methods make servo motors, which drive axes of motion, start and stop smoothly without vibration in the repeated tools. The path error, which is one of the most significant factors in the performance evaluation of industrial robots or CNC machine tools, is analyzed for linear, exponential, and parabolic acceleration/deceleration algorithms in case of circular interpolation. The analyses show that path error consists of the distance between the required path and generated one through acceleration/deceleration, and that between the generated one through acceleration/deceleration algorithm and the actual one of the end effector of the industrial robot or tool of the CNC equipment.

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Construction of Intelligent Production Information System for Efficient Plant Engineering (효율적 설비관리를 위한 지능형 생산정보시스템 구축)

  • Sim, Hwang-Yong;Lee, Dong-Hyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.3
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    • pp.16-23
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    • 2014
  • Most of metal cutting and processing companies are going through the difficulties such as frequent downtime and high failure rates by missing times to replace parts of CNC equipment. The reason is that the correct operation times of expensive CNC equipment can't be calculated. In this paper, to solve this problem, we try to construct the intelligent production information system for a case company and analyze its expected effects. The effects are as follows. First, it saves money about 3 million won each year during the useful life of three years by reducing downtime and failure rates, and increasing production rates etc. Second, it makes easily find and fix the cause of faulty through traceability of the production process, and enables to perform a systematic facility management through the calculation of reliable equipment's overall efficiency. This case can be easily applied in similar industries, and will contribute greatly to enhancing the competitiveness of related industries.

PLC and Arduino CNC Control for Comparison of 2D Outputs (2D 출력물 비교를 위한 PLC와 아두이노 CNC 제어)

  • Cho, Hae-Jun;Kim, Kang-Ho;Jang, Hyun-Su;Jeon, Jong-Hwan;Lee, Seung-Dae
    • The Journal of the Korea institute of electronic communication sciences
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    • v.16 no.6
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    • pp.1295-1302
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    • 2021
  • As the market size of 3D printers increases, the precision of the printout and the speed of operation by the motor are very important issues. In this parer, G-code of each output was generated using a CURA program to compare whether the output of the PLC equipment is the same as that of the Arduino CNC. And after conversion to NC File, a pen was attached to each device to output a result to A4 paper. As a result, the output time was measured to be 1m 39s for PLC equipment and 2m 5s for Arduino CNC. In addition, it was confirmed that the 2D output was equally from the two equipments.

NFC antenna modeling and design for position information collecting of steel pallet for screw transfer (나사 이송용 철재 파렛트의 위치 정보 수집을 위한 NFC 안테나 모델링 및 설계)

  • Lee, Eun-kyu;Kim, Dong-wan;Lee, Sang-wan;Kim, Jae-joong
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.22 no.12
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    • pp.1675-1683
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    • 2018
  • This paper is a study on modeling of an NFC antenna to be inserted into a steel pallet for conveying selected good products through a vision system to a threaded screw from CNC equipment. The CNC equipment used here incorporates the information communication technology (ICT) corresponding to the Internet of Things (IoT), and the smart factory system technology that produces information by exchanging information freely in two directions by connecting the POP corresponding to the service Internet is evolved Equipment. Therefore, it is possible to collect position information on the threaded workpiece by applying NFC antenna designed considering iron pallet used for material management so as to grasp estimated completion time and actual production amount according to production instruction from existing analog type equipment to POP monitoring system And investigated its characteristics.

A study on the structural analysis of CNC multiple router system (CNC 복합 라우터 시스템의 구조해석에 관한 연구)

  • Yang, Bu-Yeol;Kim, Seong-Hyun;Choi, Seung-Gun;Choi, Ung-Geol;Jang, Young-Ju;Yoon, Tae-Hyun;Baek, Seung-Yub
    • Design & Manufacturing
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    • v.9 no.3
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    • pp.14-18
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    • 2015
  • Although demand for non-metalic materials, acrylic and metal plate material is increased. The complex processing equipment that can machine it at the same time is extremely limited. In case of existing manual multiple routers, it is no substantial demand due to the difficulty in use and low efficiency. In this study, the CNC multiple router was designed. The structural analysis was carried out according to the structure of the bed as a basic step for the development of multiple CNC router system that can guarantee the increase in yield while optimizing the manufacturing process. CNC router added a dummy was carried out about weight analysis and load analysis. Development of a CNC router system will be progressed on the basis of the analysis result.

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Scene Generation of CNC Tools Utilizing Instant NGP and Rendering Performance Evaluation (Instant NGP를 활용한 CNC Tool의 장면 생성 및 렌더링 성능 평가)

  • Taeyeong Jung;Youngjun Yoo
    • IEMEK Journal of Embedded Systems and Applications
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    • v.19 no.2
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    • pp.83-90
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    • 2024
  • CNC tools contribute to the production of high-precision and consistent results. However, employing damaged CNC tools or utilizing compromised numerical control can lead to significant issues, including equipment damage, overheating, and system-wide errors. Typically, the assessment of external damage to CNC tools involves capturing a single viewpoint through a camera to evaluate tool wear. This study aims to enhance existing methods by using only a single manually focused Microscope camera to enable comprehensive external analysis from multiple perspectives. Applying the NeRF (Neural Radiance Fields) algorithm to images captured with a single manual focus microscope camera, we construct a 3D rendering system. Through this system, it is possible to generate scenes of areas that cannot be captured even with a fixed camera setup, thereby assisting in the analysis of exterior features. However, the NeRF model requires considerable training time, ranging from several hours to over two days. To overcome these limitations of NeRF, various subsequent models have been developed. Therefore, this study aims to compare and apply the performance of Instant NGP, Mip-NeRF, and DS-NeRF, which have garnered attention following NeRF.