• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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• pp.83-88
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• 2001

In order to suggest the proper optimal conditions of the CNC milling machining for the Thin-wall surface, some experiments were carried out. The process was applied in the aerospace industry for the machining of light alloys, notably aluminium. In recent year, however, the mold and die industry has begun to use the technology for the production of components, including those manufactured from hardened tool steels. And the end mill is an important tool in the milling process. A typical example for the end mill is the milling of pocket and slot in which a lot of material is removed from the workpiece. Therefore the proper selection of cutting parameter for end milling is one of the important factors affecting the cutting cost. In this paper, we choose the optimal parameters(cutting forces) to cut thin-walled Al part by experiment.

• 한국기계가공학회지
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• 제11권3호
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• pp.110-115
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• 2012

For domestic aircraft industry, not mass production of components is limited, small production scale of the order is made by part because many kinds of hundreds of thousands of kinds of small quantity batch production system are taking. But the high reliability and stability are required during the processing because they require high precision parts are required. It is found that when C-axis rotation speed was increased, the diameter of the cutting tool decreased with increasing surface roughness, while the turn-mail feed rate was increased with increasing the surface roughness.

• 문화기술의 융합
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• 제9권6호
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• pp.67-71
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• 2023

최근 치과보철물 제작 방식은 ICT를 기반으로 하는 디지털방식으로 변화를하고 있다. 특히 치과용 CAD/CAM이나 3D 프린팅의 등장으로 임상에서는 아날로그 방식에서 점진적으로 컴퓨터를 활용하는 디지털 방식을 선택하고 있다. 임플란트의 어버트먼트를 제작하는 방식은 기존의 환봉제작 방식과 CNC 밀링기를 활용하여 제작하는 방식이 있다. 본 연구에서는 두 가지 방법으로 보철물의 변연과 교합면을 제작할 때 보다 정밀하고 오차가 적은 제작 방법이 무엇인지를 얻고자 실험을 실시하였다. 실험 결과 CNC 밀링기를 활용하여 임플란트 어버트먼트 보철물을 제작하는 방식이 변연과 교합면의 적합도 모두에서 오차가 적고 정교한 가공이 가능하여 맞춤형 보철물 제작을 하는데 유용한 것으로 나타났다.

• 한국기계가공학회지
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• 제13권4호
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• pp.99-105
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• 2014

The domestic airline industry undertakes the production of finished products by assembling existing self-described components via a design process which involves assembly and production steps, after which many of the finished products are exported. However, high reliability and stability must be guaranteed, because customers require high-precision components at the time of manufacturing. In the aircraft parts industry, the mass production of high-value-added parts is limited. Therefore, a small production scale depending on the part is used, as many types of conventional CNC lathe machines with X-axis and Z-axis as well as Z-axis and C-axis CNC milling are used. The parts also rely on high-pressure air to increase production. The most important factors are good stability during processing, as high-precision parts are required, as noted above. It was found that as the C-axis rotation speed increased, the diameter of the cutting tool decreased with a decrease in the surface roughness, while the workpiece rotation speed increased with an increase in the surface roughness.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 추계학술대회 논문집
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• pp.153-157
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• 2002

본 연구에서는 선반가공에서 일반적인 선반작업 후 밀링이나 드릴링 가공이 가능한 복합가공기의 역할을 한번에 수행할 수 있는 CNC 공구터렛의 홀더 주축에 대한 수학적 모델링을 통하여 시스템의 횡진동 및 비틀림 진동 해석으로 발생할 수 있는 진동 문제에 대처할 수 있는 방안을 제시 하고자 한다.

• 한국기계가공학회지
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• 제16권4호
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• pp.62-68
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• 2017

Since the aircraft parts industry is a high-value-added industry, mass production order production, and the hundreds of thousands. Therefore, parts produced However, since these parts require high reliability and stability, a high degree of precision is required. In Korea, there on the roughness of the machined surface in cutting process. However, research on the surface roughness characteristic obtained by which is widely used for aircraft parts is still insufficient in Korea. The purpose of this study is to investigate the effect of turning tool rotation speed and X axis feed rate on the surface roughness of cutting tools in CNC lathes during cutting of aluminum alloy 7075.

• 한국기계가공학회지
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• 제8권4호
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• pp.76-82
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• 2009

A worm screw is widely used in a geared motor unit for motion conversion from rotation to linear motion. For mass production of a high quality worm, the current roll forming process is substituted with the milling cutter process. Since the milling cutter process enables the integration of all machining operations of worm manufacturing on a CNC(Computer Numerical Control) lathe, productivity can be remarkably improved. The tooling system for side milling cutter on the CNC lathe to improve machinability is developed. However, the runout of spindle and cutting tips are important factors to be considered for producing high quality worms because the tooling system has multiple tips. In this study, surface roughness variations accuracy according to runout was investigated in side milling cutter for worm screw. The result shows by simulation and experiment.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 춘계학술대회 논문집
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• pp.52-57
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• 1995

In order to suggest the proper cutting conditions of the CNC milling machining for the free-from surface, some experiments were carried out. In experiments, the influence of cutting conditions on the inclined spherical surface were examined by geometrical anlysis. In thos study, the roundness and cutting force were measured to know the effect of several cutting conditions on the machined surface and the cutting characteristics were carefully investigated. As the result, it was appeared that rigidder tool must be used and the cutting speed must be maintained constantlyfor more effective machining. It can be also known from the experiments that the improved machining surface obtained under about 80 degree, but coarse surface obtained over about 80 degree because of the existance of immproper shape of ball-end mill at the extreme portion.

• 한국융합학회논문지
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• 제13권2호
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• pp.249-255
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• 2022

본 연구는 최근 가공 불량 예측 방법으로 주목받고 있는 머신러닝 기반의 모델을 이용하여 CNC 가공 불량 발생의 실시간 예측을 위한 분석 프레임워크를 제안하고, 해당 프레임워크에 기반하여 XGBoost, CatBoost, LightGBM, 랜덤 포레스트, Extra Trees, SVM, k-최근접 이웃, 로지스틱 회귀 모델을 CNC 설비에 기본 내장된 센서들로부터 추출된 데이터에 적용 및 분석하였다. 분석 결과 XGBoost, CatBoost, LightGBM 모델이 동일하게 가장 우수한 정확도, 정밀도, 재현율, F1 점수, AUC 값을 보였으며, 이 중 LightGBM 모델이 소요 실행 시간이 가장 짧은 것으로 나타났다. 이러한 짧은 소요 실행 시간은 실 시스템 구축 비용 절감, 빠른 불량 예측에 따른 CNC 장비 파손 확률 감소, 전체적인 CNC 활용률 증가 등의 실무적 장점을 가지므로 LightGBM 모델이 기본 센서들만 설치된 CNC 설비에 적용 시 가공 불량 예측에 가장 효과적으로 판단된다. 또한 소요 실행 시간 및 컴퓨팅 파워의 제약이 없는 상황에서는 LightGBM, Extra Trees, k-최근접 이웃, 로지스틱 회귀 모형으로 구성된 앙상블 모델을 적용할 경우 분류 성능이 최대화됨을 확인하였다.

• 대한기계학회논문집
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• 제17권8호
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• pp.2012-2022
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• 1993

For the machining of the sculptured surfaces on 5-axis CNC milling machine, the milling cutter direction vector was determined in the study (I) with 5-axis post-processing. Thus, it was possible to cut the sculptured surfaces on five-axis CNC milling machine with the end mill cutter. Then, for smooth machined surfaces in five-axis machining of free-from surfaces, this study develops an algorithm for prediction of cusp heights. Also, it generates tool path such that the cusp heights are constrained to a constant value or under a certain value. For prediction of the cusp height between two basis points, a common plane, containing the line crossing two basis points and the summation vector of two normal vectors at two basis points, is defined. The cusp height is the maximum value of scallops on the common plane after end mill cutter passes through the common plane. Sculptured surfaces were machined with CINCINNATI MILACRON 5-axis machining center, model 20V-80, using end mill cutter. Cusp heights were verified by 3-dimensional measuring machine with laser scanner, WEGU Messtechnik GmbH.