• Title/Summary/Keyword: CFRP laminate

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A Study of Mode II Interlaminar Fracture for CFRP Laminate Composite using the 4-point Bending CNF Specimen (4점굽힘 CNF 시험편을 이용한 CFRP적층 복합재 모드 II 층간파괴)

  • Kwon, Oh-Heon;Kang, Ji-Woong;Tae, Hwan-Jun;Hwang, Yeong-Yeun;Yun, Yu-Seung
    • Journal of the Korean Society of Safety
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    • v.25 no.3
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    • pp.34-39
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    • 2010
  • Unidirectional Carbon Fiber Reinforced Plastics (CFRP) are advanced materials which combine the characteristics of the light weight, high stiffness and strength. For those reasons, the use of the unidirectional CFRP has increased in jet fighters, aerospace structures. However, unidirectional CFRP composites have a lot of problems, especially delamination, compared with traditional materials such as steels and aluminums, and so forth. Therefore, the interlaminar fracture toughness for a laminate CFRP composite is very important. In this study, The mode II interlaminar fracture toughness was measured by using center notched flexure(CNF) test specimen. The CNF specimens using unidirectional carbon prepreg were fabricated by a hot-press with the gage pressure and temperature controller. And three kinds of a/L ratio was applied to these specimens. Here, we discuss the relations of the crack growth and the mode II interlaminar fracture under the four point bending CNF test. From the results, we shows that mode II interlaminar was occurred when the more $a_0$/L ratio, the less load. And $G_{IIC}$ also were obtained as 5.33, 2.9 and $0.58kJ/m^2$ according to $a_0$/L ratio=0.2, 0.3 and 0.4.

On Evaluation of Stacking Fault in CERP Composite Plates of Using Ultrasonic Images (초음파 이미지를 이용한 CFRP 복합적층판의 적층결함 평가)

  • 임광희;나승우;심재기;양인영
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.121-124
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    • 2003
  • This paper shows shear wave behavior of CFRP(carton fiber reinforced plastics) composite laminates as a polar grid form to evaluate vibration pattern of ultrasonic transducers, which gives measured modelling fundamental contents of nondestructive evaluation. This modelling decomposes the transmission of a linearly polarized wave into orthogonal components through each ply of a laminate. It is found that a high probability shows between the model and measurement system in characterizing lay up of CFRP composite laminates. Also evaluating quantitatively the defects in CFRP laminates who found to be possible of normalized frequency obtained from 2D-FFT technique based on C-scan method. Thus, the technique is proven to be one of the useful means to evaluate any internal defect in CFRP composite laminates.

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A Study on the Impact-Induced Damage in CFRP Angle-ply Laminates (CFRP 사교적층판의 충격손상에 관한 연구)

  • 배태성;입야영;양동률
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.237-247
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    • 1993
  • Carbon fiber reinforced plastics(CFRP) have gained increased application in aerospace structures because of their specific strength and stiffness, but are sensitive to impact-induced damage. An experimental investigation was carried out to evaluate the impact resistance of CFRP according to the ply angle. The specimens of angle ply laminate composites were employed with [0.deg. $_{6}$/ .deg.$_{10}$/0.deg.$_{6}$], in which 6 kinds of ply angle such as .deg.=15.deg., 30.deg., 45.deg., 60.deg., 75.deg. and 90.deg. were selected. The impact tests were conducted using the air gun type impact testing machine by steel balls of diameter of 5 mm and 10 mm, and impact-induced damages were evaluated under same impact speed of V=60m/s. The impact damaged zones were observed through a scanning acoustic microscope (SAM). The obtained results were summarized as follows: (1) Delaminations on the interfacial boundaries showed th directional characteristics to the fiber directions. The delamination area on the impact side (interface A) was considerably smaller compared to that of the opposite side (interface B). (2) Cracks corresponding to other delaminations than those mentioned in SAM photographs were also seen on the impact damaged zone. (3) The delamination patterns were affected by the ply-angle, the dimensions of the specimen, and the boundary conditions. (4) The impact damaged zone showed zone showed the delamination on the interfacial boundaries, transverse shear cracks of the surface layer, and bending cracks of the bottom layer.r.r.r.

Critical Influence of Rivet Head Height on Corrosion Performance of CFRP/Aluminum Self-Piercing Riveted Joints

  • Karim, Md Abdul;Bae, Jin-Hee;Kam, Dong-Hyuck;Kim, Cheolhee;Park, Yeong-Do
    • Corrosion Science and Technology
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    • v.18 no.3
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    • pp.92-101
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    • 2019
  • This study investigates how rivet head height affects the corrosion performance of carbon fiber reinforced plastic (CFRP) to aluminum alloy self-piercing riveted joints. Specimens with two different head heights were prepared. A rivet head protruding out of the top CFRP laminate forms the proud head height while a rivet head penetrating into the top CFRP generates the flush head height. The salt spray test evaluated corrosion performance. The flush head joints suffered from severe corrosion on the rivet head. Thus, the tensile shear load of flush head joints was substantially reduced. Electrochemical corrosion tests investigated the corrosion mechanisms. The deeper indentation of the flush head height damaged the CFRP around the rivet head. The exposure of damaged fibers from the matrix increased the cathodic potential of local CFRP. The increased potential of damaged CFRP accelerated the galvanic corrosion of the rivet head. After the rivet head coating material corroded, a strong galvanic couple was formed between the rivet head base metal (boron steel) and the damaged CFRP, further accelerating the flush rivet head corrosion. The results of this study suggest that rivet head flushness should be avoided to enhance the corrosion performance of CFRP to aluminum alloy self-piercing riveted joints.

3-Axis Milling Algorithm Development for Carbon Fiber Reinforced Polymer (CFRP) Composites (탄소섬유복합재 3축 밀링 알고리즘 개발)

  • Luo, Shan;Bayesteh, Reza;Dong, Zuomin;Jun, Martin B.G.
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.447-452
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    • 2016
  • The simulation of Carbon fiber reinforced polymer (CFRP) machining facilitates the selection of optimal cutting parameter for high machining efficiency and better surface quality. In this study, This paper proposes a dual-dexel model to represent the fiber laminate with computational geometry method to calculate the fiber length removed per revolution and fiber cutting angles. A flat end milling simulation software is developed in C# to simulate and display the CFRP milling process. During simulation, fiber lengths, fiber cutting angle and engaged cutting angle can be displayed in real-time. A CFRP plate with different angles in different layer is used to compare the simulation results.

Evaluation of fracture toughness of dynamic interlaminar for CFRP laminate plates inserted interleaf (인터리브가 삽입된 CFRP 적층판의 인성평가)

  • 김지훈;강태식;한길영;김재열;심재기
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.91-96
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    • 2001
  • In this paper, an investigation was performed on the dynamic interlaminar fracture toughness of CFRP(carbon filber rein-forcement plastics). Specimens used in this experiments are CF/PEEK laminated plates. In this experiments, Split Hopkin-sons Bar(SHPE) tes was apply to dynamic and notched flexure test. The model II fracture toughness of each unidirectional CFRP was estimated by the analyzed deflection of the specimen and J-integral with the measured impulsive load and reac-tions at the supported points. As an experimental results the vibration amplitude of [$0^{\circ}_10 /F_4 0^{\circ}_10 $] j-aminates appear more than that of [$0^{\circ}_10 /F_2 0^{\circ}_10 $ laminates for the j-integral and displacement velocity at a measuring point. Also, it is thought that the dynamic fracture toughness of two kind specimen(CF/PEEK) with the crease of displacement velocity becomes great at a measuring point with in the range of measurement.

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Interlaminar Fracture Toughness of CFRP Laminate Plates by Resin Content (CFRP 적층판의 수지함량이 층간파괴인성치에 미치는 영향)

  • 강태식;김지훈;심재기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.675-678
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    • 2001
  • In this paper, an investigation was performed on the dynamic interlaminar fracture toughness of CFRP(carbon fiber reinforcement plastics). Specimens used in this experiment are CF/EPOXY laminated plates. In this experiments, Split Hopkinson s Bar test was applied to dynamic and notched flexure test. The mode II fracture toughness of each unidirectional CFRP was estimated by the analyzed deflection of the specimen and J-integral with the measured impulsive load and reactions at the supported points. As an experimental result, the vibration amplitude of 〔$0_{10}F_4/0_{10}$〕laminates appear more than that of 〔0_{10}/F_2/0_{10}$〕laminates for the J-integral and displacement velocity at a measuring point. Also, it is thought that the dynamic fracture toughness of two kind specimen with the increase of displacement velocity becomes great at a measuring point with in range of measurement.

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Characterization of Fiber Direction Influence in CFRP Composites Using Advanced NDE Techniques

  • Im, Kwang-Hee;Jang, Ju-Hwan;Back, Chong-Gui;Jeong, Ok-Su;Hsu, David K.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.1003-1007
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    • 2012
  • A nondestructive technique would be very useful. Advanced NDE T-ray (terahertz ray) techniques of technology and instrumentation has provided a probing field on the electromagnetic spectrum. However, the T-ray is limited in order to penetrate a conducting material to some degree. Here, the T-ray would not go through easily the CFRP composite laminates since carbon fibers are electrically conducting while the epoxy matrix is not. So, investigation of terahertz time domain spectroscopy (THz TDS) was made and reflection and transmission configurations were studied for a 48-ply thermoplastic PPS(poly-phenylene sulfide)-based CFRP solid laminate. It is found that the electrical conductivity of CFRP composites depends on the direction of unidirectional fibers.

Notched Strength Analysis of CRALL Materials by FEM (I) (FEM에 의한 CRALL재의 노치강도 해석(I))

  • Yoon, Han-Ki
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.41-50
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    • 1999
  • As for the properties on both the aluminum and the CFRP which are used to make A17075/CFRP multi-layered hybrid composites, CRALL(carbon reinforced aluminum laminate). In the CRALL specimen for rule of mixture, we were analyzed notched strength by finite element method. The results obtained from FEM analysis are as follows; In the unnotch CRALL specimen, the stresses CFRP, epoxy, Al 7075 obtained by finite element method strength solution for A/C0001, when strain is 0.28%, are 1400MPa, 38MPa, 411MPa. respectively and for A/C9991, when strain 0.48%, are 392MPa, 26MPa and 321Mpa, respectively. the solpe of the stress-strain curve by FEM increases in keeping with the hole size and the yield strain decrease to 36% and 55% for A/C9993 and A/C9991 respectively.

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Stiffness and Strength Evaluation of the CFRP Display Wall mount Arm (CFRP 디스플레이 월마운트암의 강성과 구조강도의 평가)

  • Jang, Woongeun
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.2
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    • pp.147-154
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    • 2019
  • Recently as flat display panels are getting narrower, TV wall mounts also become slimmer for interior design issue. In this study CFRP(Carbon Fiber Reinforced Plastic) was used for TV wall mount to satisfy slim arm design along with enough strength and low weight. The 16 staking sequences was made with orthogonal array to reduce experimental cases. Strength analysis of the TV wall mount arm made of CFRP laminate was studied on condition of staking sequences using FEA(Finite Element Analysis) and stiffness and strength of those cases were evaluated using deflection and Tsai-Wu's Failure criterion. The result showed that [$-45^{\circ}/90^{\circ}/45^{\circ}/0^{\circ}/-45^{\circ}$] lay up case was suitable for the wall mount arm staking design from the criteria of deflection and Tsai-Wu's Failure Index.