• Title/Summary/Keyword: CFRP Composites

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Simple Bond Stress and Slip Relationship between CFRP Plank and Cast-in-Place DFRCC (탄소섬유 FRP판과 현장타설 고인성섬유보강콘크리트 사이의 단순 부착슬립 관계)

  • Yoo, Jun-Sang;Yoo, Seung-Woon
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.7 no.1
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    • pp.25-31
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    • 2016
  • Bond stress between cast-in-place ductile fiber reinforced cementitious composites and CFRP plank were experimentally analyzed. As failure shape, the mixture of failure between CFRP plank and epoxy, and failure between concrete and epoxy was shown. In case of RFCON from the suggested simple bond slip relationship, the maximum average bond stress was 5.39MPa, the initial slope was 104.09MPa/mm, and the total slip length was 0.19mm. PPCON showed the maximum average bond stress of 4.31MPa, the initial slope of 126.67MPa/mm, and the total slip length of 0.26mm, while RFCON+ appeared to have 8.71MPa, 137.69MPa/mm, 0.16mm. PPCON+ had 6.19MPa maximum average bond stress, 121.56MPa/mm initial slope, and 0.34mm total slip length. To comprehend the behavior of composite structure of FRP and concrete, local bond slip relation is necessary, and thus a simple relation is suggested to be easily applied on hybrid composite system.

Fabrication of Carbon/Basalt Hybrid Composites and Evaluation of Mechanical Properties (탄소/현무암 섬유강화 하이브리드 복합재료의 성형과 기계적 특성 평가)

  • Lee, Jin-Woo;Kim, Yun-Hae;Jung, Min-Kyo;Yoon, Sung-Won;Park, Jun-Mu
    • Composites Research
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    • v.27 no.1
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    • pp.14-18
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    • 2014
  • Carbon Fiber Reinforced Plastic (CFRP) has strong and superb material properties, especially in mechanical and heat-resisting aspects, but the drawback is its high price. In this study, we made a hybrid composite using carbon fiber and basalt fiber, which is expected to attribute to its strong material properties and its financial benefits. We found out that the higher the content of basalt fiber included, the lower the intensity, and carbon's intensity contents of 80% showed the similar intensity level as that of CFRP. Besides it was possible to get a better mechanical properties using the composite that included the mixed fiber, instead of using a composition of separate fibers filed.

Comparison of Optimum Drilling Conditions of Aircraft CFRP Composites using CVD Diamond and PCD Drills (CVD 다이아몬드 및 PCD이 드릴을 이용한 항공용 CFRP 복합재료의 홀 가공성 비교)

  • Kwon, Dong-Jun;Wang, Zuo-Jia;Gu, Ga-Young;Park, Joung-Man
    • Composites Research
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    • v.24 no.4
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    • pp.23-28
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    • 2011
  • Recently CFRP laminate joints process by bolts and nets are developed rapidly in aircraft industries. However, there are serious drawback during jointing process. Many hole processes are needed for the manufacturing and structural applications using composite materials. Generally, very durable polycrystalline crystalline diamond (PCD) drill has been used for the CFRP hole process. However, due to the expensive price and slow process speed, chemical vapor deposition (CVD) diamond drill has been used increasingly which are relatively-low durability but easily-adjustable process speed via drill shape change and price is much lower. In this study, the comparison of hole process between PCD and CVD diamond coated drills was done. First of all, CFRP hole processbility was evaluated using the equations of hole processing conditions (feed amount per blade, feed speed). The comparison on thermal damage occurring from the CFRP specimen was also studied during drilling process. Empirical equation was made from the temperature photo profile being taken during hole process by infrared thermal camera. In addition, hole processability was compared by checking hole inside condition upon chip exhausting state for two drills. Generally, although the PCD can exhibit better hole processability, hole processing speed of CVD diamond drill exhibited faster than PCD case.

Next Generation Lightweight Structural Composite Materials for Future Mobility Review: Applicability of Self-Reinforced Composites (미래모빌리티를 위한 차세대 경량구조복합재료 검토: 자기강화복합재료의 적용 가능성)

  • Mi Na Kim;Ji-un Jang;Hyeseong Lee;Myung Jun Oh;Seong Yun Kim
    • Composites Research
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    • v.36 no.1
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    • pp.1-15
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    • 2023
  • Demand for energy consumption reduction is increasing according to the development expectations of future mobility. Lightweight structural materials are known as a method to reduce greenhouse gas emissions and improve energy efficiency. In particular, fiber reinforced polymer composite (FRP) is attracting attention as a material that can replace existing metal alloys due to its excellent mechanical properties and light weight. In this paper, industrial applications and research trends of carbon fiber reinforced composites (CFRP, carbon FRP) and self-reinforced composites (SRC) were reviewed based on the reinforcement, polymer matrix, and manufacturing process. In order to overcome the expensive process cost and long manufacturing time of the epoxy resin-based autoclave method, which is mainly used in the aircraft field, mass production of CFRP-applied electric vehicles has been reported using a high-pressure resin transfer molding process including fast-curing epoxy. In addition, thermoplastic resin-based CFRP and interface enhancement methods to solve the recycling issue of carbon fiber composites were reviewed in terms of materials and processes. To form a perfect matrix-reinforcement interface, which is known as the major factor inducing the excellent mechanical properties of FRP, studies on SRC impregnated with the same matrix in polymer fibers have been reported. The physical and mechanical properties of SRC based on various thermoplastic polymers were reviewed in terms of polymer orientation and composite structure. In addition, a copolymer matrix strategy for extending the processing window of highly drawn polypropylene fiber-based SRC was discussed. The application of CFRP and SRC as lightweight structural materials can provide potential options for improving the energy efficiency of future mobility.

Numerical investigation of SHS steel beam-columns strengthened using CFRP composite

  • Keykha, Amir Hamzeh
    • Steel and Composite Structures
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    • v.25 no.5
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    • pp.593-601
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    • 2017
  • Carbon Fiber Reinforced Polymer (CFRP) is one of the materials used to strengthen steel structures. Most studies on strengthening steel structures have been done on steel beams and steel columns. No independent study, to the researcher's knowledge, has studied the effect of CFRP strengthening on steel beam-columns, and it seems that there is a lack of understanding on behavior of CFRP strengthening on steel beam-columns. However, this study explored the use of adhesively bonded CFRP flexible sheets on retrofitting square hollow section (SHS) steel beam-columns, using numerical investigations. Finite Element Method (FEM) was employed for modeling. To determine the ultimate load of SHS steel beam-columns, ten specimens, eight of which were strengthened with the different coverage length and with one and two CFRP layers, with two types of section (Type A and B) were analyzed. ANSYS was used to analyze the SHS steel beam-columns. The results showed that the CFRP composite had no similar effect on the slender and stocky SHS steel beam-columns. The results also showed that the coverage length, the number of layers, and the location of CFRP composites were effective in increasing the ultimate load of the SHS steel beam-columns.

An experimental investigation of the flexural strengthening of preloaded self-compacted RC beams using CFRP sheets and laminates composites

  • Lattif, Youssef;Hamdy, Osman
    • Advances in concrete construction
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    • v.13 no.4
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    • pp.307-313
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    • 2022
  • This paper performs an experimental study on the flexural behavior of preloaded reinforced self-compacted concrete beams strengthened with carbon fiber reinforced polymers CFRP. A group of six preloaded strengthened beams was investigated along with one unstrengthened beam used as a reference beam RB. All beams have the same dimensions and reinforcement details: three beams are strengthened with CFRP laminates against flexural failure and three beams are strengthened with CFRP sheets. For simulating actual conditions, the beams are loaded before strengthening. Then, after strengthening, the beams are tested for flexural strength using 4-point loads where cracked and ultimate load and failure mode, along with load-deflection relation are recorded. To study the different configurations of strengthening, one layer, two layers, and U-wrap formation of laminates and sheets are considered. The results show that strengthing the RC beams using CFRP is an effective method to increase the beam's capacity by 47% up to 153% where deflection is reduced by 5%-80%. So, the beams strengthened with CFRP laminates have higher load capacity and lower ductility in comparison with the beams strengthened with CFRP sheets.

Tribological Characteristics of Carbon Fiber Reinforced Plastics Prepared by Ion-Assisted Reaction (이온도움반응법에 의한 탄소섬유복합재의 트라이볼로지 특성연구)

  • 오성모;김정기;이봉구
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.103-108
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    • 2004
  • Carbon fiber reinforced composites(CFRP) were fabricated with phenolic resin matrix by hot press molding, and its surface was modified by the ion-assisted reaction process. When we tested the friction coefficient and wear rate variation and observed the effect of fibers with respect to friction and wear characteristics, the amount of pitch based carbon fiber was 45wt% and the average friction coefficient was the lowest at 0.12. When the amount of ion-irradiation was $1\times10^{l6}ions/cm^2$, the friction coefficient of the composites was about 0.12 and the wear mode was stable, whereas, the friction coefficient of the non-treated composites was about 0.16 and the wear mode was very unstable. But if the amount of ion-irradiation was $5\times10^{l6}ions/cm^2$$1\times10^{l6}ions/cm^2$ion-irradiation case.

Processing - Interlaminar Shear Strength Relationship of Carbon Fiber Composites Reinforced with Carbon Nanotubes (탄소나노튜브로 보강된 탄소섬유복합재의 제조공정과 층간전단강도)

  • Kim, Han-Sang
    • Composites Research
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    • v.24 no.5
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    • pp.34-38
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    • 2011
  • Carbon nanotubes (CNTs) have been widely investigated as reinforcements of CNT/polymer nanocomposites to enhance mechanical and electrical properties of polymer matrices since their discovery in the early 90's. Furthermore, the number of studies about incorporating CNTs into carbon fiber reinforced plastics (CFRP) to reinforce their polymer matrices is increasing recently. In this study, single-walled carbon nanotubes (SWNT) were dispersed in epoxy with 0.2 wt.% and 0.5 wt.%. Then, the SWNT/epoxy mixtures were processed to carbon fiber composites by a vacuum assisted resin transfer molding (VARTM) and a wet lay up method. The processed composite samples were tested for the interlaminar shear strength (ILSS). The relationship between the interlaminar shear strengths and processing, and the reinforcement mechanism of carbon nanotubes were investigated. CNT/epoxy nanocomposite specimens showed the increased tensile properties. However, the ILSS of carbon fiber composites was not enhanced by reinforcing the matrix with CNTs because of processing issues caused by increased viscosity of the matrix due to addition of CNTs particularly for a VARTM method.

Periodic-Cell Simulations for the Microscopic Damage and Strength Properties of Discontinuous Carbon Fiber-Reinforced Plastic Composites

  • Nishikawa, M.;Okabe, T.;Takeda, N.
    • Advanced Composite Materials
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    • v.18 no.1
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    • pp.77-93
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    • 2009
  • This paper investigated the damage transition mechanism between the fiber-breaking mode and the fiber-avoiding crack mode when the fiber-length is reduced in the unidirectional discontinuous carbon fiber-reinforced-plastics (CFRP) composites. The critical fiber-length for the transition is a key parameter for the manufacturing of flexible and high-strength CFRP composites with thermoset resin, because below this limit, we cannot take full advantage of the superior strength properties of fibers. For this discussion, we presented a numerical model for the microscopic damage and fracture of unidirectional discontinuous fiber-reinforced plastics. The model addressed the microscopic damage generated in these composites; the matrix crack with continuum damage mechanics model and the fiber breakage with the Weibull model for fiber strengths. With this numerical model, the damage transition behavior was discussed when the fiber length was varied. The comparison revealed that the length of discontinuous fibers in composites influences the formation and growth of the cluster of fiber-end damage, which causes the damage mode transition. Since the composite strength is significantly reduced below the critical fiber-length for the transition to fiber-avoiding crack mode, we should understand the damage mode transition appropriately with the analysis on the cluster growth of fiber-end damage.