• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 추계학술대회 논문집
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• pp.26-30
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• 2001

Audio deck의 160여개의 부품이 정확한 위치 및 정밀도를 유지하는 것은 Deck구동에 있어 매우중요하다. 최근 선진 Audio Deck와이 경쟁 우의를 위하여 치수정 밀도를 유지하면서 Deck Mechamism에 대한 VE(Value Engineering)를 실시하여 기존의 Press 또는 Die Casting으로 제작하던 부품 등을 Plastic부품으로의 변경을 실시하고 있다. 그러나 부품의 재질변경은 Deck의 오작동 및 구동부의 WOW/FLLTTER 수치중가등의 악영향 을 수반하고 있다. 본 연구는 부품의 재질을 Plastic으로 변경함에 의하여 발생하는 구조적 약화 및 Creep 변형 등을 유한요소 해석(FEM)하였으며, 이 해석결과에 근거하여 Audio Deck의 설계강성에 만족되는 부품설계형상 및 WOW/FLUTTTER 불량 등에 대한 대처방안을 제시하였다.

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2012년도 춘계학술논문집 2부
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• pp.593-596
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• 2012

본 논문에서는 형식 조립식 하수관거 기초의 상재하중과 외압에 따른 거동을 범용 구조해석 프로그램인 ABAQUS 2009의 CAE 기능과 범용 CAD 프로그램인 Auto CAD Mechanical 2011의 3D 모델링을 통해 실제 실험결과와 비교하여 복잡한 구조의 구조물에서의 해석 정당성과 방법을 제안하고자 한다.

• 한국기계가공학회지
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• 제14권2호
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• pp.93-98
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• 2015

This study focuses on simulation technology in the injection molding process for plastic optic lenses. The CAE program 3D TIMON was used to predict retardation, flow patterns and warpage deformation. The results were compared to the results of optic lenses as measured using the WPA-100 retardation measurement device with injection molding CAE for retardation predictions. According to the analysis and measured results, the distributions of retardation between the CAE results and the measurement results were similar. It was also confirmed that varying the injection speed had an effect on the injection pressure, warpage deformation and retardation distribution. As the injection speed increases, the injection pressure also increases and warpage deformation decreases. However, as the injection speed increases, the retardation distribution deteriorates.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.507-510
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• 2005

Brake judder, which occurs when brakes are suddenly applied to a vehicle driving at high speed, affects the driver's safety to a great extent. It also has a low frequency that drivers can easily feel. Among theses presented, none offered studies using modeling of actual brakes in computer simulation in order to recreate the brake judder phenomenon, and most of them directly applied the frequency generated by the judder. To resolve this issue, this study hopes to develop a computer model that can recreate the phenomenon of brake judder. In this paper, in order to examine the vibration problem occurring when brake is applied on the test car, the multibody dynamic analysis program ADAMS was used to develop a computer model that can recreate the actual braking mechanism while breaking away from the existing understanding of brakes. Thus the existence of the brake judder phenomenon due to DTV(Dist Thickness Variation) and wheel rotating speed was examined through the developed model.

• 한국기계가공학회지
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• 제9권2호
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• pp.60-65
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• 2010

Injection molding process is one of the popular manufacturing methods to produce plastic parts with high efficiency and low cost. The tub-drum for drum type washer is made by an insert injection molding process with aluminum alloy insert of windmill type and has a big and complex structure consisted of many ribs to sustain the strength. In this paper, the volumetric shrinkages of rib part and bottom part surrounded by a windmill type insert are analyzed according to the vertical and circumferential direction of tub-drum. Volumetric shrinkage and its difference according to the height or radius of tub drum inform the designer to reduce the warpage of tub drum, and the optimal design of tub drum can be done from the those results. The change of volumetric shrinkage according to packing pressure is also analyzed. It is very important to analyze the volumetric shrinkage of tub drum because it generates the wearing phenomena at the rotating part connected to an aluminum alloy insert due to the warpage of tub drum.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.672-677
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• 2007

Recently, the new finite element method which uses NURBS as shape functions was proposed. It is very promising because it can directly use CAD data to describe geometry and discretize problem domain. In this case, CAE models are not approximated but represent exact geometry. So, it can contribute to more accurate results. In addition, it can greatly reduce CAE costs in that simulation models don't have to be made up independently. But in spite of these advantages, the method using NURBS have also some disadvantages. NURBS surface cannot be refined locally. T-splines are recently developed surface modeling technique. A T-spline surface is a NURBS surface with T-junctions and is defined by a control grid called T-mesh. The T-junctions enable T-spline surfaces to be refined locally. That is, it is possible to add a single control point to a T-spline control grid without propagating an entire row or column of control points and without altering the surface. In this research, the finite element analysis using T-splines is studied. In this analysis, CAD data are used directly for engineering analysis. Some problems with complex geometry are solved. And the results will be compared with ones of conventional FEM.

• 한국소음진동공학회논문집
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• 제18권4호
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• pp.439-447
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• 2008

One of the key elements in efforts to minimize noise radiation from a powertrain is the knowledge of the main radiating component and the relation between the surface vibration of a powertrain and the sound pressure. In this research, the powertrain model is developed based on FEM(finite element method). This model is applied to the prediction of the vibration of a powertrain by using ADAMS and the radiation noise by using BEM(boundary element method). According to this numerical analysis, the surface vibration of a powertrain is investigated as a source of radiated noise. This surface vibration is caused by the 1st order natural vibration of the cylinder block and its mode shape is the torsion mode. Therefore, this mode shape is modified to reduce the surface vibration of the powertrain. The radiation noise of the modified powertrain is also reduced to $5{\sim}12\;dB$. This modification is very successful for the noise reduction based on the CAE technology.

• 한국소음진동공학회논문집
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• 제21권7호
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• pp.674-681
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• 2011

In the early phase of vehicle development, CAE is conducted as tool for vehicle performance assessment. To maintain acceptable road noise performance, solution for reduced vehicle sensitivity is required. Chassis interface dynamic stiffness characteristics are key component to isolating vibration and noise of road from the vehicle interior. This research provide how to set up the optimized dynamic characteristics under noise effect through DFSS study. CAE-based DOE is performed to build prediction math model, CMS process involves DOE to achieve very fast run times while giving results very comparable. Minimized 95th percentile of performance distribution is applied to minimize vehicle sensitivity and road noise levels variation during the optimization process. Finally, the results of optimization were reviewed for performance and robustness.

• 한국정밀공학회지
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• 제21권9호
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• pp.135-141
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• 2004

Anti-shock performance is one of the most important design specifications of TFT-LCD modules. Since they are adopted fur major display units of many mobile applications such as lap-top PCs, cellular phones, and palm pilots, they are able to accommodate and endure high level transient mechanical energy inputs. For the reasons, not only the LCD unit manufacturers but their customers like PC makers perform a series of strict impact/drop test on the units. Currently, designers are mostly relying on their own trial-error based experience for the anti-shock design. Thus those designs depending on only experience may result in disqualification from the drop/impact test during final product evaluation. Those shock failures of any new designs are prohibitive for both LCD and PC manufacturers. In order to avoid this problem, many designers are focusing on the development of computer-aided design tools that is directly connected to shock simulation capabilities and then shock-proof design cycle time could be significantly reduced. Development of an integrated CAE system for the shock-proof design is presented in this article. At every stages of the development of present work, practical industrial applicability and mass production feasibility are seriously considered and tested so that the system is to be used in the LCD design engineering field.

• 한국기계가공학회지
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• 제21권5호
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• pp.67-76
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• 2022

The customer demand for diverse colors in home appliances has increased. However, this has led to issues for manufacturers, such as ensuring cost effectiveness and high-level quality control. To resolve these issues, production engineers utilize computer-aided engineering (CAE) tools for injection-molding processes and assess the suitability of process parameters for products manufactured using the in-mold labeling method. CAE can solve various problems in manufacturing processes, thereby increasing production efficiency and decreasing manufacturing cost. In addition, it can be used analyze customer complaints related to surface defects, such as part differences and irregular spacing between parts, and ultimately reduce product returns. In this study, CAE was used to solve quality problems and implement the most economical manufacturing process.