• Title/Summary/Keyword: CAD/AM

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Ceramic Stereolithography: Additive Manufacturing for 3D Complex Ceramic Structures

  • Bae, Chang-Jun;Ramachandran, Arathi;Chung, Kyeongwoon;Park, Sujin
    • Journal of the Korean Ceramic Society
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    • v.54 no.6
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    • pp.470-477
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    • 2017
  • Ceramic processing to fabricate 3D complex ceramic structures is crucial for structural, energy, environmental, and biomedical applications. A unique process is ceramic stereolithography, which builds ceramic green objects from CAD files from many thin liquid layers of powder in monomer, which are solidified by polymerization with a UV laser, thereby "writing" the design for each slice. This approach directly writes layers in liquid ceramic suspension and allows one to fabricate ceramic parts and products having more accurate, complex geometries and smooth surfaces. In this paper, both UV curable materials and processes are presented. We focus on the basic material principles associated with free radical polymerization and rheological behavior, cure depth and broadening of cured lines, scattering at ceramic interface and their corresponding simulation. The immediate potentials for ceramic AM to change industry fabrication are also highlighted.

Design of Drawing Conformity Inspection System Based on Vision Recognition (비전 인식 기반의 도면정합검사시스템 설계)

  • Kim, Myeong-Ho;Jeon, Jae-Hwan;Kang, Sung-In;Kim, Gwan-Hyung;Oh, Am-Suk
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2013.10a
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    • pp.860-861
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    • 2013
  • 최근 고도의 산업 발전이 진행되면서 생산현장의 IT 기술을 접목한 자동화시스템이 대두되고 있다. 특히 설계 도면과 생산된 부품의 정합여부를 검사하여 제품의 생산 품질을 관리하는 도면정합검사는 기존의 수작업을 대체하고, 신뢰성을 보장할 수 있는 자동화 시스템의 도입이 필수적이다. 이에 본 논문에서는 비전 시스템을 기반으로 생산된 부품의 이미지를 인식/추출하고, 이를 이미지화된 도면과 매칭하여 정합 검사하는 도면정합검사시스템을 설계하였다. 따라서 기존의 수작업을 대체하여 생산의 효율을 높이고, 보다 정확한 검사기록을 관리하여 생산의 신뢰성 향상에 크게 기여할 수 있을 것이다.

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Machining Simulation and NC-code Verification Using Z-map (Z-map 을 사용한 모의가공과 NC-code 의 검증)

  • Choi, Byoung-K.;Chung, Yun-Chan
    • IE interfaces
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    • v.8 no.3
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    • pp.155-169
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    • 1995
  • 일반적인 CAD/CAM 시스템을 이용해서 생성한 NC-code는 오류의 가능성의 항시 내포되어 있으므로, 실 가공하기 전에 NC-code의 불량 여부를 검사할 필요가 있다. 본 논문에서는 Z-map 형태의 계산모형을 이용한 모의가공의 계산방법을 볼엔드밀, 평엔드밀, 라운드엔드밀에 대해서 도식적으로 설명하였다. 또, 모의가공 된 형상만으로 NC-code의 불량 여부를 검사하는 자체적인 검사방법과 모의가공 된 형상과 설계형상을 비교해서 불량여부를 판별하는 비교 검사방법을 제시하였다. Z-am 모델을 모의가공과 가공형상의 검증에 사용하면, 빠른 속도로 실제가공 상황을 재현 할 수 있고 육안 검증을 포함한 다양한 수치적 검증이 가능하다. 또, 간단한 데이터 구조이므로 필요한 앨고리즘을 효율적이고, 로버스트하게 구현할 수 있다.

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Implementation of an Aveva Marine viewer using Unity engine (Unity 엔진을 이용한 Aveva Marine 뷰어 구현)

  • Jang, Won Chan;Yang, Jae Gun;Kim, Sam Sung;Kim, Byung Suk
    • Proceedings of the Korea Information Processing Society Conference
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    • 2020.05a
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    • pp.342-344
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    • 2020
  • 3차원 CAD를 이용한 선박 설계는 완료 시점에서 부품간의 간섭여부를 판별할 수 있으나 작업순서에 따른 파트의 회전이나 이동 중의 간섭에 대한 판단은 어렵다. 현재는 생산 현장의 작업반장이나 숙련인력이 파트에 대한 회전, 이동시의 간섭 여부를 판단하여 작업순서를 조절한다. 이에 본 논문에서는 Unity 엔진을 이용하여 의장 작업을 실행하기 전에 대상 파트를 손으로 직접 회전, 이동시켜서 실제 작업이 가능한지 여부를 확인할 수 있는 AM 뷰어를 구현하고자 한다.

Analysis of Sunshine Amount for Education Environment according to Installation of Apartment Structures (아파트 구조물 설치에 따른 교육환경 일조량 분석)

  • Jang, Ho-Sik
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.30 no.2
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    • pp.117-124
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    • 2012
  • Due to recent urban maintenance project for the aged towns, the reconstruction of apartments into super-high-rise and high-rise apartment structures has been approved for concentrated use of land, and accordingly the infringement on sunshine for nearby residential area is rising as a social issue. Especially the educational environment conditions according to infringement on sunshine in educational facilities are posing many problems. Accordingly in this study, for such sunshine analysis of educational environment, Auto $CAD^{(R)}$ software has been used to construct the 3D model for the educational facility structures. And with the simulation technique, the windows and the schoolyard of the education facility were set to be the lighting standard surface to take measurements for the sunshine environment of the educational facilities by the minute from 8:00AM until 4:00PM for the sunshine amount by true solar time according to the movement of the sun. Also, the sunshine environment of the education facility according to the damage before/after new construction of apartments was charted, and through comparison with the video produced by sun shadow projection method, the sunshine amount of the educational environment could be verified. In future, it is expected to be efficiently used in the sunshine analysis of education environment utilizing such simulation techniques.

Stress Patterns in the Reconstructed Double Bundles of the Anterior Cruciate Ligament in Response to an Anterior Tibial Load and Rotatory Load: an Analysis using a 3-Dimensional Finite Element Model (삼차원 유한 요소 모델을 이용한 전방십자인대 이중다발 재건술 후 전방 전위 및 회전 부하에 따른 이식건 응력 양상 분석)

  • Seo, Young-Jin;Song, Si Young;Ahn, Jung Tae;Kim, Yoon-Sang;Ko, Jun Ho;Jang, Seong-Wook;Yoo, Yon-Sik
    • Journal of the Korean Arthroscopy Society
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    • v.16 no.2
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    • pp.160-166
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    • 2012
  • Purpose: The aim of this study was to determine the patterns of the stress distribution within the reconstructed anterior cruciate ligament (ACL) double bundles in response to an anterior tibial load and rotatory load at $45^{\circ}$ flexed knee model by use of a 3-dimensional finite element analysis (FEM). Materials and Methods: The $0^{\circ}$ and $45^{\circ}$ flexed 3-D knee model were reconstructed based on the high resolution computed tomography (CT) images from the right knee of a healthy male subject. To simulate double bundle ACL reconstruction, in $0^{\circ}$ analytic model, four 7 mm diameter tunnels were created at the center of each anteromedial (AM) and posterolateral (PL) footprints on the femur and tibia. The grafts were inserted into the corresponding bone tunnels and then reconstructed knee model was flexed to $45^{\circ}$. As a next step, the 5 mm anterior tibial load and internal rotational load of $10^{\circ}$ were applied on the final Computer aided design (CAD) model. And then stress patterns of each bundle were assessed using a finite element analysis. Results: In response to the 5 mm of anterior tibial load, the AM bundle showed increased stresses around the tibial and femoral attachment sites; especially in the anterior aspect of the bundle. In the PL bundle, the highest stress concentration was also noticed on the anterior aspect of the bundle. Under $10^{\circ}$ internal rotational load, the stress concentration was predominant around the anterior aspect of the tibial attachment site within the AM bundle. The PL bundle also showed highest stress concentration on the anterior aspect of the bundle. Conclusion: Although the stress patterns were not identical among the AM and PL bundle, there were common trends in the stress distribution. The stress concentration was predominant on the anterior aspect of both bundles in response to the anterior tibial load and rotatory load.

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Full mouth rehabilitation using zirconia crown in severe worn dentition: a case report (마모가 심한 환자에서 지르코니아 크라운을 이용하여 전악 수복한 증례)

  • Park, Jung-Hyun;Sohn, Sang-Hyuk;Cho, Sung-Am
    • Journal of Dental Rehabilitation and Applied Science
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    • v.32 no.3
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    • pp.202-208
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    • 2016
  • The progressive attrition of teeth is a normal process by aging. However, excessive tooth wear with decreased vertical dimension of occlusion and collapse of occlusal plane may cause pathologic pulpal condition, occlusal disharmony and functional disorders. In this case, a patient with severely worn dentition was treated. Diagnostic wax-up was performed at the increased vertical dimension. After evaluation of provisional restorations for 12 weeks, final restorations were fabricated with zirconia crown and routine clinical assessments were made. Esthetically and functionally satisfactory results were obtained.

digital art : The use of digital in diagnosis and counseling in anterior tooth esthetic treatment (디지털 아트 : 전치 심미 치료시 진단과 상담에 있어서의 디지털의 활용)

  • Shin, JunHyouk
    • Journal of the Korean Academy of Esthetic Dentistry
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    • v.25 no.2
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    • pp.88-97
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    • 2016
  • Aesthetics can be affected by the interest and the trend of the time. There are the limits of the equipment and materials required for the times, aesthetic case is also considered necessary to overcome them and will introduce the following case in accordance with the patients demands and circumstances. I hope the further development of CAD/CAM by taking over the things have done in the analogue by utilizing the latest technology that is thought to challenge the current limit itself is important. Digital has the advantages in various perspectives. Especially, I am very interested in as related to "digital communication." In particular, when utilizing the data using intra oral scanner can easily direct converse about prosthesis between the dentist and the dental technician through a software program Now, as the digital communication affects the integrity of the prosthesis directly, I had a expectation of a new era for the prosthetic and aesthetics. In this case report, I would like to introduce direct and real digital communication through the following 2 parts.

Effect of Porosity on Mechanical Anisotropy of 316L Austenitic Stainless Steel Additively Manufactured by Selective Laser Melting (선택적 레이저 용융법으로 제조한 316L 스테인리스강의 기계적 이방성에 미치는 기공의 영향)

  • Park, Jeong Min;Jeon, Jin Myoung;Kim, Jung Gi;Seong, Yujin;Park, Sun Hong;Kim, Hyoung Seop
    • Journal of Powder Materials
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    • v.25 no.6
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    • pp.475-481
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    • 2018
  • Selective laser melting (SLM), a type of additive manufacturing (AM) technology, leads a global manufacturing trend by enabling the design of geometrically complex products with topology optimization for optimized performance. Using this method, three-dimensional (3D) computer-aided design (CAD) data components can be built up directly in a layer-by-layer fashion using a high-energy laser beam for the selective melting and rapid solidification of thin layers of metallic powders. Although there are considerable expectations that this novel process will overcome many traditional manufacturing process limits, some issues still exist in applying the SLM process to diverse metallic materials, particularly regarding the formation of porosity. This is a major processing-induced phenomenon, and frequently observed in almost all SLM-processed metallic components. In this study, we investigate the mechanical anisotropy of SLM-produced 316L stainless steel based on microstructural factors and highly-oriented porosity. Tensile tests are performed to investigate the microstructure and porosity effects on mechanical anisotropy in terms of both strength and ductility.

Numerical Study on the Observational Error of Sea-Surface Winds at leodo Ocean Research Station (수치해석을 이용한 이어도 종합해양과학기지의 해상풍 관측 오차 연구)

  • Yim Jin-Woo;Lee Kyung-Rok;Shim Jae-Seol;Kim Chong-Am
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.18 no.3
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    • pp.189-197
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    • 2006
  • The influence of leodo Ocean Research Station structure to surrounding atmospheric flow is carefully investigated using CFD techniques. Moreover, the validation works of computational results are performed by the comparison with the observed data of leodo Ocean Research station. In this paper, we performed 3-dimensional CAD modelling of the station, generated the grid system for numerical analysis and carried out flow analyses using Navier-Stokes equations coupled with two-equation turbulence model. For suitable free stream conditions of wind speed and direction, the interference of the research station structure on the flow field is predicted. Beside, the computational results are benchmarked by observed data to confirm the accuracy of measured date and reliable data range of each measuring position according to the wind direction. Through the results of this research, now the quantitative evaluation of the error range of interfered gauge data is possible, which is expected to be applied to provide base data of accurate sea surface wind around research stations.