• Title/Summary/Keyword: Busbar

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Transport Capacity Design and Characteristics Evaluation of Al/Cu Composite Busbar for Power Equipments (전력기기용 Al/Cu 복합 부스바의 통전용량 설계 및 특성 평가)

  • Bae, Joon-Han;Kim, Hae-Joon
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.55 no.12
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    • pp.628-632
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    • 2006
  • This paper deals with the electric and thermal characteristics of the composite busbar composed of aluminum and copper. When AC current is flowing in Cu busbar used widely in conservative equipments like power cable, transformer, and switchgear & controlgear most current is concentrated on the surface of the busbar by the skin effect. Therefore, if the Cu region in the busbar having low current density is replaced with aluminum, we can largely reduce the product cost and weight of the busbar. To conform the performance of the composite busbar, we designed and fabricated a test Al/Cu composite busbar. Maximun temperature rise of the busbar was $35^{\circ}C$ when 1600 Arms of AC current was applied to the test composite busbar($120mm{\times}10mm$). Based on test results, we can expect to make the low-priced and light power equipments using the Al/Cu composite busbar.

Busbar Design of High Power HVDC Converter (대용량 HVDC 컨버터의 Busbar 설계)

  • Kim, Chan-Ki;Park, Yong-Hun;Kim, Jin-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.7
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    • pp.923-927
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    • 2012
  • This paper studies a busbar design of high power HVDC converter. In order to design a electrical busbar, we need to consider electrical, mechanical and environmental condition. In this papre, we focus on the electrical design in terms of temperaure and currnet. Busbar conductor can be damaged to burn due to the temperature and fault current of busbar. In this paper, Busbar design of Jindo-Jeju HVDC #2 System that will start operate in 2012 is considered.

A precesses of Cu dad Al busbar for light weight (Cu clad Al 복합경량 busbar의 현황과 제조)

  • Woo, B.C.;Kim, B.S.;Byun, W.B.;Lee, H.W.
    • Proceedings of the KIEE Conference
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    • 1996.07c
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    • pp.1654-1656
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    • 1996
  • Generallly speaking, busbar made with Cu or Cu alloys and producted by plastic manufacturing process. In this study, we reacarch the trend and manufacturing of Cu clad Al busbar for low cost and light weight which used for a electric power suply of distributing board. The objectives of this study is the trend of busbar on electric power supply, the process and application for Cu clad Al busbar and the relation between electric properites and manufacturing operating process on contact parties

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A Numerical Study on Natural Convection in A Three-Phase GIS Busbar (3상 GIS Busbar내 자연대류에 대한 수치해석적 연구)

  • Wang, Yangyang;Hahn, Sung-Chin;Kim, Joong-Kyoung;Kang, Sang-Mo
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.107-108
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    • 2008
  • The temperature rise of GIS (Gas Insulated Switchgear) busbar system is a vital factor that affects its performance. In this paper, a two-dimensional model is presented by commercial code CFX11 for the evaluation of natural convection in the busbar system. In the model, SF6 (Sulfur Hexafluoride) is used to insulate the high voltage device and improves the heat transfer rate. The power losses of a busbar calculated by the magnetic field analysis are used as the input data to predict the temperature rise by the nature convection analysis. The heat-transfer coefficients on the boundaries are analytically calculated by applying the Nusselt number considering material property and model geometry for the natural convection. The temperatures of the tank and conductors from CFX simulation and the experiment were compared. The results show a good agreement. In the future, we will calculate the 3-D model and try to reduce the temperature by adjusting some dimensional parameters.

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Manufacturing of Cu/Al busbar made by brazing method (EutecRod계 brazing에 의한 Cu/Al busbar 제조)

  • Woo, B.C.;Kim, B.S.;Lee, H.W.
    • Proceedings of the KIEE Conference
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    • 1997.07d
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    • pp.1449-1451
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    • 1997
  • Busbar made with Cu or Cu alloys and producted by Plastic manufacturing process. In this study, we research the manufacturing trend of Cu clad Al busbar for low cost and light weight which used for a electric power supply of distributing board. The objectives of this study is the manufacturing of composite busbar on electric power supply, the process and application for Cu clad Al busbar and the relation between electric properties and manufacturing operating process on contact parties.

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Electrical Properties of Friction Welded joints between Cu-Al (마찰용접을 적용한 Cu-Al Busbar의 전기적 물성 연구)

  • Kim, Ki-Young;Choi, In-Chul;ITO, Kazuhiro;Oh, Myung-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.33 no.6
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    • pp.284-289
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    • 2020
  • Since the dissimilar bonded interface usually consists of intermetallic compounds (IMCs) layer and cracks, their mechanical and electrical properties can be influenced by microstructure at interface between two different metals. In this study, the friction welded Cu-Al busbar, which is widely used to connect a secondary battery and their component, is selected to analyze the influence of interfacial characteristic on their tensile strength and electric conductivity. Then, the electrical characteristics of Cu busbar and Cu-Al busbar were investigated by thermal flow analysis and temperature rise test. In addition, the relationship between the maximum saturation temperature and the electrical conductivity were discussed in terms of interfacial characteristics of the friction welded Cu-Al busbar.

A 3-D Steady-State Analysis of Thermal Behavior in EHV GIS Busbar

  • Lei, Jin;Zhong, Jian-ying;Wu, Shi-jin;Wang, Zhen;Guo, Yu-jing;Qin, Xin-yan
    • Journal of Electrical Engineering and Technology
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    • v.11 no.3
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    • pp.781-789
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    • 2016
  • Busbar has been used as electric conductor within extra high voltage (EHV) gas insulated switchgear (GIS), which makes EHV GIS higher security, smaller size and lower cost. However, the main fault of GIS is overheating of busbar connection parts, circuit breaker and isolating switch contact parts, which has been already restricting development of GIS to a large extent. In this study, a coupled magneto-flow-thermal analysis is used to investigate the thermal properties of GIS busbar in steady-state. A three-dimensional (3-D) finite element model (FEM) is built to calculate multiphysics fields including electromagnetic field, flow field and thermal field in steady-state. The influences of current on the magnetic flux density, flow velocity and heat distribution has been investigated. Temperature differences of inner wall and outer wall are investigated for busbar tank and conducting rod. Considering the end effect in the busbar, temperature rise difference is compared between end sections and the middle section. In order to obtain better heat dissipation effect, diameters of conductor and tank are optimized based on temperature rise simulation results. Temperature rise tests have been done to validate the 3-D simulation model, which is observed a good correlation with the simulation results. This study provides technical support for optimized structure of the EHV GIS busbar.

Solar Cell Design for Large Area Multi Busbar Module Power Loss Reduction (대면적 Multi busbar 모듈 전력 손실 저감을 위한 태양전지 설계)

  • Juhwi Kim;Jaehyeong Lee
    • Current Photovoltaic Research
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    • v.11 no.1
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    • pp.34-37
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    • 2023
  • Solar energy had become the main energy industry of renewable energy along with hydroelectric power generation. One of the technologies that contributed to the popularization of photovoltaic power and the decrease in the unit price of photovoltaic modules was the large-area solar cell. However, as the area increased, the light receiving area increased and the current value increased accordingly. Since power loss occurs when the current value was large, the number of busbar was increased to increase the current collection rate, and a technology to lower the current value through half-cutting was developed. The bus bar of the solar cell served as a passage through which the generated current was transmitted. This was because when the number of busbar decreases, the moving distance of electrons increased, so the amount of power generation decreases and when it increases, shadows occured. An important aspect of the electrode design was the optimal balance of these busbars and number of fingers. Therefore, in this study, the characteristics of the solar cell according to the number of front bus bars of the large-area solar cell were simulated using Griddler 2,5 pro. After selecting the number of busbar with the best characteristics, the difference was compared by varying the number of fingers and a better direction for the number of cutting was presented.

Efficient Busbars for Distribution Boards and Distribution Boards R & D Laser Cutting Machine (전기 접속장치인 분전반과 배전반의 효율적인 부스바 절연 피복 레이저 커팅기 연구 개발)

  • Lim, Yeon-Jeong;Lim, Sang-Ho
    • Industry Promotion Research
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    • v.4 no.2
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    • pp.1-8
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    • 2019
  • This research is a technology for cutting the insulation of the busbar (busbar) installed in the distribution panel or switchboard, the results of the study, first, the cutting unit and frame of the cutting unit including a housing attached to the upper and lower cutters, respectively Busbar coating laser cutting machine is installed on the top, characterized by consisting of a stopper for adjusting the coating cutting distance of the busbar. Second, the frame is installed with the guide bar in the longitudinal direction at the top so as to be located at the rear side end of the table, the post is installed vertically at the front and rear at the upper middle part, respectively, and cut to the table at the outer side of the front post. It is characterized by the formation of holes. Third, the supporter is fixedly installed on the upper part of the guide bar arranged in the frame, and is characterized by consisting of a cylinder and a support plate. The meaning of this study is to prevent the safety accidents of workers, to improve the efficiency of cutting work, and to prevent the occurrence of scratches on the surface of the busbar.

Improvement on the Laminated Busbar of NPC Three-Level Inverters based on a Supersymmetric Mirror Circulation 3D Cubical Thermal Model

  • He, Feng-You;Xu, Shi-Zhou;Geng, Cheng-Fei
    • Journal of Power Electronics
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    • v.16 no.6
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    • pp.2085-2098
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    • 2016
  • Laminated busbars with a low stray inductance are widely used in NPC three-level inverters, even though some of them have poor performances in heat equilibrium and overvoltage suppression. Therefore, a theoretical method is in need to establish an accurate mathematical model of laminated busbars and to calculate the impedance and stray inductance of each commutation loop to improve the heat equilibrium and overvoltage suppression performance. Firstly, an equivalent circuit of a NPC three-level inverter laminated busbar was built with an analysis of the commutation processes. Secondly, on the basis of a 3D (three dimensional) cubical thermal model and mirror circulation theory, a supersymmetric mirror circulation 3D cubical thermal model was built. Based on this, the laminated busbar was decomposed in 3D space to calculate the equivalent resistance and stray inductance in each commutation loop. Finally, the model and analysis results were put into a busbar design, simulation and experiments, whose results demonstrate the accuracy and feasibility of the proposed method.