• 제목/요약/키워드: Burr characteristic

검색결과 21건 처리시간 0.024초

미소 드릴링시의 Burr 형성에 관한 연구 (A Study on the Burr Formation of Miniature Drilling process)

  • 박동삼
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 춘계학술대회 논문집
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    • pp.6-11
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    • 1997
  • In most machining operations, undesirable burr are formed on the edge of the workpiece adjacent to the machined surface. Such burrs are often the cause of various problems during automatic maching process. Therefore, it is very important to know characteristics of burr formation in maching process. This paper describes characteristic of exit burrs generated during miniature drilling process. In particular, the effect of spindle speed, feedrate and drill diameter on burr formaton is investigated. The result showed that exit burr height increased significantly with increasing feedrate.

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레이저를 이용한 버 측정 시스템 개발 (Development of Burr Measurement System Using Laer)

  • 고성림;전근배;이징구
    • 한국정밀공학회지
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    • 제17권9호
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    • pp.166-173
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    • 2000
  • A system for burr measurement is developed to measure the geometry of the burr formed in metal cutting or shearing operations. laser system is selected according to the required measuring accuracy and burr size. A specific program for calculating the burr geometry from measured laser data is developed. The raw data is obtained by scanning cross the burr. The height and width of burr are calculated. Due to the specific characteristic of laser peak or valley are formed in measuring sharp edges or small sharp cracks. Compensation for the peak or valley is carried out to make it possible to calculate the burr, burr geometry is measured in 3 dimension.

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제진 강판의 블랭킹 가공 특성에 관한 연구 (A Study on the Blanking Characteristic of Anti- Vibration Sheet Metal)

  • 이광복;이용길;김종호
    • 소성∙가공
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    • 제12권8호
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    • pp.724-729
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    • 2003
  • In order to study the shearing characteristic of anti-vibration sheet metal which is used to reduce vibration noise, a blanking die was manufactured to blank a workpiece. The variables employed in this study were clearance, type of stripper plate, position of the rubber layer and type of the die design. These variables were used to study the effects on burr height, blank diameter and camber height. In the case of burr height from experimental investigation, the push-back die, combined with a movable stripper plate, showed greater burr height. The rubber-top position of a workpiece resulted in better qualities regardless of working variables. In the comparison of diameter measurement, the use of the push-back die with a fixed stripper plate, with a 4.5% clearance, showed better accuracy. For comparing camber height, the push-back die resulted in less cambering than the drop-through die. Also, the larger the clearance, the greater was the camber height. Considering experimental results, the shearing of anti-vibrational sheet metal is best achieved when the rubber layer is laying on the top, blanked with a fixed stripper plate in a push-back die, with a 4.5% clearance.

캠코더용 Iris Assembly의 국산화 및 생산 기술 개발 (A Study of Development and Production Technology for Camcoder Iris Assembly)

  • 고종선
    • 전력전자학회논문지
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    • 제3권1호
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    • pp.53-60
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    • 1998
  • 본 논문은 비디오 카메라 및 프로젝션 TV 등 영상 기기의 요소 부품인 캠코더용 Iris Assembly에 있어서 동작원리, 구성부품의 특성, 동작특성 해석과 각 요소부품의 개발시 중요 Know-how 등을 언급한다. 저전력용으로 소형이지만 간단한 구조로 만들기 위한 자계회로를 실현하였다. 특히 잔류 자계의 영향과 동작 시간의 관계를 실험적으로 규명한다. 소형 정밀부품의 국산화 개발에 있어서 필요한, 간편한 구동 시스템 원리와 그로 인해 발생하는 비선형성 토오크의 문제점 및 개발 공정 등을 설명하고, 각 부품의 Burr 최소화를 위한 점검 요소, 소형 요소 부품의 공정 등을 다룬다.

집속이온빔의 전류변화에 따른 미세가공 특성분석 (FIB Machining Characteristic Analysis according to $Ga^+$ Ion Beam Current)

  • 강은구;최병열;홍원표;이석우;최헌종
    • 한국공작기계학회논문집
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    • 제15권6호
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    • pp.58-63
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    • 2006
  • FIB equipment can perform sputtering and chemical vapor deposition simultaneously. It is very advantageously used to fabricate a micro structure part having 3D shape because the minimum beam size of ${\Phi}10nm$ and smaller is available. Since general FIB uses very short wavelength and extremely high energy, it can directly make a micro structure less than $1{\mu}m$. As a result, FIB has been probability in manufacturing high performance micro devices and high precision micro structures. Until now, FIB has been commonly used as a very powerful tool in the semiconductor industry. It is mainly used for mask repair, device correction, failure analysis, IC error correction, etc. In this paper FIB-Sputtering and FIB-CVD characteristic analysis were carried out according to $Ga^+$ ion beam current that is very important parameter for minimizing the pattern size and maximizing the yield. Also, for FIB-Sputtering burr caused by redeposition of the substrate characteristic analysis was carried out.

스탬핑 리드프레임의 전해 연마 가공조건에 관한 연구 (A Study on the Process Condition of Electropolishing for Stamping Leadframe)

  • 신영의;김경섭;김헌의;류기원;장의구
    • 한국전기전자재료학회논문지
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    • 제13권12호
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    • pp.983-988
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    • 2000
  • The leadframe of thin plate fabricated by stamping method generates a lot of burr and stress in the processing surface because of the mold. The electropolishing equipment was produced in order to increase accuracy and surface roughness for 42%Ni-Fe leadframe. An electrolyte consisted of phosphoric acid, ethylene glycol and deionized water. Experiments were accomplished as polishing conditions were changed such as current density, polishing time, electrode gap and sample shape. The burr from the cutting was eliminated and surface characteristics of high flatness and high luster wre obtained after electropolishing. In addition, the electroplishing had good characteristic in 1.0 A current density and 4㎜ of electrode spaces, and it was affected by the composition of electrolyte and the sample shape.

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알루미늄 합금(Al6061-T6)의 마이크로밀링가공에서 버 발생과 신호 특성의 상관관계 분석 (Correlation Between Cutting Signal Characteristics and Microburr Formation in Micromilling of Al6061-T6 Alloy)

  • 김현중;구준영;윤지찬;이종환;김정석
    • 한국생산제조학회지
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    • 제25권6호
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    • pp.401-409
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    • 2016
  • The formation of micro-burrs in micro-milling processes causes several problems related to productivity and surface integrity. It should be minimized and suppressed by effective monitoring of the cutting conditions. This paper presents the correlation between the micro-burr length and cutting signals in the micro-milling process of an Al alloy (Al6061-T6). The acoustic emission (AE) signals and cutting force signals are acquired during the experiments. The characteristics of the cutting signals are obtained by analyzing the AE root mean square value and resultant cutting force. In addition, the micro-burr length is measured according to the cutting conditions by analyzing a scanning electron microscopy image of the machined surface. The results of this study can be used to enhance the surface quality of micro parts.

분말 특성에 따른 자기연마에 의한 Deburring성능분석 (Analysis of the Performance of Magnetic Abrasive Deburring according to Powder Characteristics)

  • 채종원;고성림
    • 한국정밀공학회지
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    • 제21권12호
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    • pp.37-43
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    • 2004
  • The performance of magnetic abrasive finishing fur surface is evaluated by the characteristic curve. The characteristic curve is generated by experiment in surface finishing. For experiment, new magnetic inductor is designed and manufactured. 15 kinds of powders are provided to find the relationship between powder characteristic and finishing performance. As powder, Fe-TiC. Polymer-TiC and Fe-NbC are used with different size. The size of abrasives and location are also important factor for the performance. From characteristic curve, two index are obtained, which specify the initial finishing performance and endurance of finishing performance. It is proved that the performance index can be applied to select proper powder for efficient deburring. It is shown that the characteristic curve can be used as good tools for evaluating powder performance in surface finishing and deburring.

제진 강판의 블랭킹가공 특성에 관한 연구 (A Study on the Blanking Characteristic of Anti- Vibration Sheet Metal)

  • 이광복;이용길;김종호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 제4회 박판성형 심포지엄
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    • pp.29-34
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    • 2003
  • In order to study the shearing characteristics of anti-vibration sheet metal which has been bonded by resin, a blanking die of 40.02mm was manufactured to blank a material and it is used to reduce vibrational noise. The variables employed in this study were 1) Clearance 2) types of stripper plate, and 3) types of the die design technique. These variables were used to study the effects on burr height, diameter of product, and camber height. Lastly, the effect of the position of the rubber during blanking was observed. In the case of burr height from experimental investigation, the push-back die, combined with a movable stripper plate, resulted in the concentration of additional pressure between the cutting edges, meaning the crack initiation was delayed. This result was not affected by lubrication, although appropriate lubrication is preferred to enable a longer lasting die in terms of wear, which results from the presence of adhesive as the sheet metal is blanked. In the comparison of diameter measurement, the push-back die, combined with the back pressure from the knock-out plate showed a favorable precision. The use of the push back die with a fixed stripper plate, with a $4.5\%$ clearance, showed better accuracy in the diameter measurement. For comparing camber height, the push back die resulted in less cambering than the drop-through die. Also, the larger the clearance, the greater was the camber height. Considering experimental results, the shearing of anti-vibrational sheet metal is best achieved when the rubber is laying on the top, blanked with a fixed-stripper plate in a push-back die, with a $4.5\%$ clearance.

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캠코더용 Iris Assembly의 국산화 및 생산 기술 개발 사례 (A Study of Development and Product ion Technology for Camcoder Iris Assembly)

  • 고종선
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1996년도 하계학술대회 논문집 A
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    • pp.250-252
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    • 1996
  • In this paper, the principle of operation. the part characteristic, characteristic of component movement, analysis are carried out for camcoder iris assembly which is one of the important element component in Video large projection TV instrument, and some Know-how for development of element component is also included. The magnetic field circuit for the small and simple structure with low power consumption is introduced and new materials of yoke for small motor system is suggested. Especially, the relation with remained magnetic field and operation duration time is analyzed by experimental results. Some problems of nonlinear torque characteristics include to obtain the simple and low cost structure in domestic production of element component is analyzed. Furthermore, development procedure is suggested for iris assembly and some methods to reduce the burr with some check points for small precise accessories are explained.

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