• Title/Summary/Keyword: Build Parameter

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Study for the Process Parameter Control to Achieve High Build Rate of Laser Powder Bed Fused IN718 Super Alloy Using Optimal VED (IN718 초내열 합금의 고속 적층 제조 속도 확보를 위한 최적 VED 활용 공정 변수 제어 방안 연구)

  • Kim, Sang Uk;Kim, Kyu-Sik;Sohn, Yongho;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.29 no.5
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    • pp.390-398
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    • 2022
  • Recently, considerable attention has been given to nickel-based superalloys used in additive manufacturing. However, additive manufacturing is limited by a slow build rate in obtaining optimal densities. In this study, optimal volumetric energy density (VED) was calculated using optimal process parameters of IN718 provided by additive manufacturing of laser powder-bed fusion. The laser power and scan speed were controlled using the same ratio to maintain the optimal VED and achieve a fast build rate. Cube samples were manufactured using seven process parameters, including an optimal process parameter. Analysis was conducted based on changes in density and melt-pool morphology. At a low laser power and scan speed, the energy applied to the powder bed was proportional to ${\frac{P}{\sqrt{V}}}$ and not ${\frac{P}{V}}$. At a high laser power and scan speed, a curved track was formed due to Plateau-Rayleigh instability. However, a wide melt-pool shape and continuous track were formed, which did not significantly affect the density. We were able to verify the validity of the VED formula and succeeded in achieving a 75% higher build rate than that of the optimal parameter, with a slight decrease in density and hardness.

Study of Cure Properties in Photopolymer for Stereolithography using Various Laser Bean Size (레이저빔 직경변화에 대한 광경화성 수지의 경화특성 고찰)

  • 이은덕;김준안;백인환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1089-1092
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    • 2001
  • In the stereolithography process, build parameters are laser power, scan velocity, scan width, bean diameter, layer thickness and so on. These values are determined according to product accuracy and build time. Build time can be reduced by improving of scan velocity, laser power, layer thickness, hatching space and so on. But variation of these parameters influence part accuracy, surface roughness, strength. This paper observed cure properties in various beam diameter. In order to examine these, relationships of scan velocity and cure depth, scan velocity and cure width according to various beam diameter in one scan line are measured. And cure thickness is measured according to beam diameter and scan velocity in scan surface of one layer. For reduction of build time, beam diameter and scan velocity is proposed in stereolithography process.

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Optimization of Build Parameters in SLS Process (SLS의 공정 파라미터 최적화에 관한 연구)

  • Heo, Seong-Min;O, Do-Geun;Choe, Gyeong-Hyeon;Lee, Seok-Hui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.769-776
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    • 2000
  • RP(Rapid Prototyping) technology is gaining its popularity in building a prototype in all industries. SLS(Slective Laser Sintering) is one of RP technologies, which is focused on tooling processes as well as three dimension solid model. There are several factors, the length and the cross-sectional area of a part, that have an effect on build setup in SLS process. In this paper, the computation on geometrical relationship is used to slice STL file and to estimate these factors. Based on these values, the build setup parameters such as the heating temperature, the laser power, and the powder cartridge feed rate are determined by neural network approaches. The test results show that the computation time is saved and the neural network approach is able to apply to get the optimal parameters of build process within an acceptable error rate.

Cure Properties in Photopolymer for Stereolithography according to Variance of Laser Beam Size (레이저빔 크기변화에 따른 광조형수지의 경화특성)

  • 이은덕;심재형;백인환
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.76-84
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    • 2003
  • Stereolithography is the technique using a laser beam to cure a liquid resin, a photopolymer, with three dimensional computer-aided design (CAD) data. The build parameters of stereolithography such as beam size, scan velocity. hatch spacing, layer thickness and etc. are determined by the accuracy of prototype, the build time and the cured properties of the resin. In particular, beam size is important processing parameter fur the other parameters. Therefore, this study observed the cured property to beam size. For this purpose, according to hatch spacing and beam size, the cure width and depth were measured on single cured line. Also, the cure width and depth were measured at single cured layer As a result of experiments. cure depth which varied from 0.23mm to 0.34mm was directly proportioned to beam radius. on the other hand, cure width which varied from 0.42mm to 1.07mm was inversely proportioned to beam radius. Surface roughness varied from 1.12 to 2.23 m for the ratio of hatch spacing to beam radius.

Effects of Distance between Pads on the Film Pressure in Pad Bearings (패드 베어링에서 패드사이의 거리가 유막압력에 미치는 영향)

  • Kim, Jong-Soo;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.13 no.1
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    • pp.53-61
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    • 1997
  • Experiments are conducted to investigate the effects of distance between pads on the film pressure and the inlet pressure build-up at the entrance of pad bearings. The inlet pressure and the film pressure are measured by manometers in several cases of the distance between pads. The experimental results are also compared with the theoretical results which are calculated using the several methods for the estimation of the inlet pressure. In the experimental results , the distance between pads has a large influence on the film pressure and the inlet pressure build-up a bearing entrance. It is also shown that the effects of the inlet pressure on the film pressure are remarkable, although inertia parameter is a little higher (${\ge}0.05$).

Determination of Part Orientation and Packing in SLS Process (SLS에서의 자동적인 조형자세 및 배치 결정에 관한 연구)

  • Hur, Sung-Min;Chang, Pok-Keun;Choi, Kyung-Hyun;Lee, Seok-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.139-147
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    • 1999
  • Rapid Prototyping has made a drastic change in all industries which needs to reduce the time for the development of new products. Orientation and packing in rapid prototyping is considered as the most important factors to maximize the utilization of space in the build chamber and reduce build time. However, the decision of these parameter is mainly dependant on the operators's experience. This paper presents the methodology to find the optimal build layout considering an orientation and packing of multiple parts in SLS processing. Each part is represented as a voxel structure to deal with the inefficiency in a bounding box approach. Test results show that the adapted BL algorithm with a genetic algorithm(GA) can be applicable to a real industry.

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Modeling and Parameter Identification of the Slung Load System of an Unmanned Rotorcraft using a Flexible Cable

  • Lee, Byung-Yoon;Moon, Gun-Hee;Lee, Dong-Yeon;Tahk, Min-Jea;Oh, Hyun-Shik
    • International Journal of Aeronautical and Space Sciences
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    • v.18 no.2
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    • pp.365-377
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    • 2017
  • In this paper, we propose a method to identify the parameters of a rotorcraft slung load system using the modal characteristics of a flexible cable. The proposed method estimates the length of the cable and the mass of the payload by means of a frequency analysis. Dynamic equations of the slung load system with the flexible cable are derived using Udwadia-Kalaba equation (UKE) in order to build a simulation program, and the similarity of the simulated slung load movement is verified by comparison with flight test results. Using the computer simulation program, we show that the proposed method works well within various parameter ranges.

The Development of Analysis Techniques of Extreme Tensions in a Snapping Cable - Parameter Studies - (스내핑 케이블의 극단장력의 해석기법 개발 -매개변수 연구-)

  • H. Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.4
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    • pp.146-151
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    • 1992
  • In this paper, extreme tensions in a snapping cable are studied and systematic parameter studies are made in the selected cable using the clipping-off model. The anticipation of incipient clipping frequencies of a cable are of use in giving an indication of the behavior of cables for marine applications in which large dynamic tension build-up in rough seas may cause the total tension to become negative.

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A Structure of Personalized e-Learning System Using On/Off-line Mixed Estimations Based on Multiple-Choice Items

  • Oh, Yong-Sun
    • International Journal of Contents
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    • v.5 no.1
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    • pp.51-55
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    • 2009
  • In this paper, we present a structure of personalized e-Learning system to study for a test formalized by uniform multiple-choice using on/off line mixed estimations as is the case of Driver :s License Test in Korea. Using the system a candidate can study toward the license through the Internet (and/or mobile instruments) within the personalized concept based on IRT(item response theory). The system accurately estimates user's ability parameter and dynamically offers optimal evaluation problems and learning contents according to the estimated ability so that the user can take possession of the license in shorter time. In order to establish the personalized e-Learning concepts, we build up 3 databases and 2 agents in this system. Content DB maintains learning contents for studying toward the license as the shape of objects separated by concept-unit. Item-bank DB manages items with their parameters such as difficulties, discriminations, and guessing factors, which are firmly related to the learning contents in Content DB through the concept of object parameters. User profile DB maintains users' status information, item responses, and ability parameters. With these DB formations, Interface agent processes user ID, password, status information, and various queries generated by learners. In addition, it hooks up user's item response with Selection & Feedback agent. On the other hand, Selection & Feedback agent offers problems and content objects according to the corresponding user's ability parameter, and re-estimates the ability parameter to activate dynamic personalized learning situation and so forth.

A Study on Design and Performance of a Heat pipe for the application to Solar collector (태양열 집열기용 열파이프의 구조와 작동 특성에 관한 연구)

  • 임광빈;김철주;박이동;황영규;강환국
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 1993.05a
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    • pp.70-78
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    • 1993
  • Heat pipes, applied to flat plate solar collectors, have a long and slender configuration with relatively low heat flux on the evaporator. Such a heat pipe has a tendency to build-up a liquid pool at the lower half of evaporator zone, and at this pool occurs such complicated phenomena of evaporation and fluid dynamics as superheat, sudden generation of bubble, its likely explosive growth process and flooding etc. In the present study, we tried to solve those problems by means of adjusting the two principle design parameters, liquid fill charge and wick length, using 4 heat pipes and 3 thermosyphons, with different values of parameter respectively. The corresponding results can be summarized as followings, - The thermal conductance of heat pipes was largely improved by el eliminating wick from adiabatic and condenser zone. - But on evaporator zone wick is inevitable to reduce behavior of the build -up of liquid pool , where arise diverse internal complex phenomena. - The liquid fill charge should have to be increased by 10∼20% more than the quantity to saturate the wick.

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