• Title/Summary/Keyword: Brittle materials

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Monitoring of fracture propagation in brittle materials using acoustic emission techniques-A review

  • Nejati, Hamid Reza;Nazerigivi, Amin;Imani, Mehrdad;Karrech, Ali
    • Computers and Concrete
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    • v.25 no.1
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    • pp.15-27
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    • 2020
  • During the past decades, the application of acoustic emission techniques (AET) through the diagnosis and monitoring of the fracture process in materials has been attracting considerable attention. AET proved to be operative among the other non-destructive testing methods for various reasons including their practicality and cost-effectiveness. Concrete and rock structures often demand thorough and real-time assessment to predict and prevent their damage nucleation and evolution. This paper presents an overview of the work carried out on the use of AE as a monitoring technique to form a comprehensive insight into its potential application in brittle materials. Reported properties in this study are crack growth behavior, localization, damage evolution, dynamic character and structures monitoring. This literature review provides practicing engineers and researchers with the main AE procedures to follow when examining the possibility of failure in civil/resource structures that rely on brittle materials.

A Study on the Mirror Surface Grinding for Brittle Materials with Inprocess E.D.M. Dressing (연속 방전드레싱에 의한 경취재료의 경면연삭에 관한 연구)

  • 김정두;이은상
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.3
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    • pp.785-792
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    • 1994
  • Ferrite is widely used in the material of magnetic head, but is difficult of grinding because of their brittleness and hardness. Therefore, diamond wheel with superabrasive is required for surface grinding of this brittle material. But the conventional dressing method can not apply to the diamond wheel with superabrasive. In this study describes a newly proposed method for carrying out effective inprocess dressing of diamond wheel with superabrasive. Using the IEDD the surface roughness of workpiece was improved and grinding force was very low. Resently IEDD is good method to obtain the efficiency grinding and surface grinding of brittle materials.

A Study on the Fracture behavior in Silicon Wafer using the Ultra-Precision Micro Positioning System (초미세 위치결정시스템을 이용한 실리콘 웨이퍼의 파괴거동에 관한 연구)

  • 이병룡
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.1
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    • pp.38-44
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    • 2000
  • The background of this study lies in he investigation of the formation mechanism of ductile mode(nkanometer-size) chips of brittle materials such as fine ceramics glass and silicon. As the first step to achieve this purpose this paper intends to observe the micro-deformation behavior of these materials in sub${\mu}{\textrm}{m}$ depth indentation tests using a diamond indentor. In this study it was developed Ultra-Micro Indentation. Device using the PZT actuator. Experimentally by using the Ultra-Micro Indentation device the micro fracture behavior of the silicon wafer was investigated. It was possible that ductile-brittle transition point in ultimate surface of brittle material can be detected by adding an acoustic emission sensor system to the Ultra-Micro Indentation appartus.

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경취 재료의 ELID(Electrolytic In-Process Dressing) 경면 연삭 절단에 관한 연구

  • 김화영;안중환;부산대기계공학부
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.65-68
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    • 1995
  • A slicing method by thin diamond blade is widely usd slicing of hard and brittle materials such as ceramics,glass and ferrite etc.. In this study, a new slicing system which realizes highly efficient and mirror surface slicing was developed by applying ELID-grinding with metallic bond diamond blades and its performance was evaluated. Hard and brittle materials such as ceramics,glass and ferrite were used as workpiece. Metallic bond diamond blades with grit sizes #325 and #2000 were used. Experimental results show that highly efficient slicing and good mirror surface can be successfully obtained using the developed slicing system with ELID features.

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A Study on the Die Set Design for Multi-Hole Extrusion Process Using Taguchi Method (다구찌 방법을 이용한 다발압출 금형설계에 관한 연구)

  • 조성진;이재원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.322-325
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    • 2000
  • In the previous report1), the grinding characteristics of quartz were investigated. In this paper, the grinding mechanisms of brittle materials including ceramics and quartz are modeled and a new parameter SDR(Surface roughness Direction Ratio) is proposed to characterize the grinding mechanisms of such materials. A set of experiments were performed to verify the effectiveness of the suggested parameter. The experimental results indicate that the plastic deformation is the dominant material removal mode at the grinding conditions which show the higher value of SDR. In the case of quartz, the material was removed by brittle fracture in a lower value of SDR and by plastic deformation in a higher value of it. SDR is not affected by wheel mesh size when brittle fracture occured. But in the plastic deformation case, SDR value increases with wheel mesh size.

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Alumina Ceramics Reinforced by Ni-coated Chopped Alumina Fiber

  • Kim, Hai-Doo;Lee, Kyu-Hwan
    • The Korean Journal of Ceramics
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    • v.7 no.2
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    • pp.74-79
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    • 2001
  • Alumina composite reinforced by chopped alumina fiber was fabricated by filter-pressing the fiber slurry followed by the infiltration of alumina slurry. The chopped fiber was coated with nickel by electroless plating method. The green samples were densified by hot-pressing. Microstructures were studied by SEM and the mechanical properties such as bending strength and fracture toughness were measured. The resulting mechanical properties were analyzed in relation with processing parameters such as preform density and resulting microstructures. The load-displacement curve of the specimen with Ni interlayer but without Ni inclusion showed brittle fracture mode due to the direct contact between matrix and fiber. The load-displacement curve of the specimen with Ni interlayer and Ni inclusion in the matrix which is introduced by high applied pressure during specimen preparation showed non-brittle fracture mode due to the fiber pull-out and dutile phases in the matrix.

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Nano-turning of single crystal silicon (단결정 실리콘의 초정밀가공)

  • 김건희;도철진;홍권희;유병주;원종호;박상진;안병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.939-942
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    • 2000
  • Single point diamond turning technique for optical crystals is reported in this paper. The main factors influencing the machined surface quality are discovered and regularities of machining process are drawn. Optical crystals have found more and more important applications in the field of modern optics. Optical crystals are mostly brittle materials of poor machinability. The traditional machining method is polishing which has many shortcomings such as low production efficiency, poor ability to be automatically controlled and edge effect of the workpiece. The purpose of our research is to find the optimum machining conditions for ductile cutting of optical crystals and apply the SPDT technique to the manufacturing of ultra precision optical components of brittle material.

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A Study on the Mirror Surface Grinding of Optical Glass Utilizing Electrolytic In-Process Dressing (전해 인프로세스 드레싱을 이용한 Optical glass계의 경면연삭에 관한 연구)

  • 조주현;원종호;박원규;이진오;김민수;김성수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.410-415
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    • 2003
  • Electrolytic In-process Dressing (ELID) technique for metal bonded diamond grinding wheel has been developed for mirror surface grinding of hard and brittle materials. This study process optical glass in using Electrolytic In-process Dressing. In using to main variable wheel speed (400rpm~2000rpm),feed rate (5$\mu\textrm{m}$/min~25$\mu\textrm{m}$/min),depth of cut (3$\mu\textrm{m}$~5$\mu\textrm{m}$),dressing and spray. We measured surface roughness in representative brittle materials

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Numerical simulations of localization of deformation in quasi-brittle materials within non-local softening plasticity

  • Bobinski, J.;Tejchman, J.
    • Computers and Concrete
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    • v.1 no.4
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    • pp.433-455
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    • 2004
  • The paper presents results of FE-calculations on shear localizations in quasi-brittle materials during both an uniaxial plane strain compression and uniaxial plane strain extension. An elasto-plastic model with a linear Drucker-Prager type criterion using isotropic hardening and softening and non-associated flow rule was used. A non-local extension was applied in a softening regime to capture realistically shear localization and to obtain a well-posed boundary value problem. A characteristic length was incorporated via a weighting function. Attention was focused on the effect of mesh size, mesh alignment, non-local parameter and imperfections on the thickness and inclination of shear localization. Different methods to calculate plastic strain rates were carefully discussed.