• Title/Summary/Keyword: Brittle ceramics

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Effect of Nozzle Scanning in Micro Grooving of Glass by Powder Blasting (Powder Blasting 에 의한 유리의 미세 홈 가공시 노즐 주사횟수의 영향)

  • Kim, Kwang-Hyun;Choi, Jong-Sun;Park, Dong-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.7
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    • pp.1280-1287
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    • 2002
  • The old technique of sandblasting which has been used for decoration of glass surface has recently been developed into a powder blasting technique for brittle materials such as glass, silicon and ceramics, capable of producing micro structures larger than $100{\mu}$ m. This paper describes the performance of powder blasting technique in micro-line grooving of glass and the effect of the number of nozzle scanning on the depth and width of line groove. Experimental results showed that increasing the no. of nozzle scanning resulted in the increase of depth and width in grooves. Increase of width which may cause several problems in the precision machining results from wear of mask film. Therefore, well-controlled masking process is the most important factor for micro machining of glass with accuracy.

Etching Characteristics of Micro Blaster for MEMS Applications (MEMS 공정에 적용하기 위한 마이크로 블라스터 식각 특성)

  • Cho, Chan-Seob;Bae, Ig-Soon;Lee, Jong-Hyun
    • Journal of Sensor Science and Technology
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    • v.20 no.3
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    • pp.187-192
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    • 2011
  • Abrasive blaster is similar to sand blaster, and effectively removes hard and brittle materials. Exiting abrasive blaster has applied to rough working such as deburring and rough finishing. As the need for machining of ceramics, semiconductor, electronic devices and LCD are increasing, micro abrasive blaster was developed, and became the inevitable technique to micromachining. This paper describes the performance of the micro blaster in MEMS process of glass and succeed in domestically producing complete micro blaster. Diameter of hole and width of line in this etching is 100 ${\mu}m$ ~ 1000 ${\mu}m$. Experimental results showed good performance in micro channel and hole in glass wafer. Therefore, this micro blaster could be effectively applied to the micro machining of semiconductor, micro PCR chip.

Evaluation on The Fracture Toughness of Chopped Strand Reinforced ALS Matrix Composites (촙트 스트랜드 강화 ALS계 복합재료의 파괴인성 평가)

  • 차용훈;김덕중;이연신;성백섭;채경수
    • Journal of the Korean Society of Safety
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    • v.13 no.1
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    • pp.13-18
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    • 1998
  • It is well known in the fracture mechanics community that the fracture toughness of brittle materials, such as ceramics, can be improved improves significantly when fibers are added into the material. This is because in presence of fibers the cracks cannot propagate as freely as it can in absence of them. Fibers bridge the gap between two adjacent surfaces of the crack and reduce the crack tip opening displacement, thus make it harder to propagate. Several investigators have experimentally studied how the length, diameter and volume fraction of fibers affect the fracture toughness of chopped strand reinforced matrix composite materials. In this paper, matrix used ALS, Arizona Lunar Simulant, types of fiber used carbon steels and stainless steels. To analyze quantitatively fiber reinforced ALS composites, experimental and analytical methods was progressed. Load-displacement curve is used to experimental method, and FEM analysis program using ABAQUS is used analytical method.

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Evaluation of the CNC grinding machine for ultra-precision machining of advanced materials (신소재 경면가공용 CNC 연삭기의 가공성능평가)

  • 김현석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.92-97
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    • 1994
  • The there axis CNC grinding machine tool for ultra-precison mirror surface grinding of advanced materials such as ceramics and other hard and brittle materials was designed and manufactured. The grinding machine is composed of the air spindle, the high damping resin concrete bed, and the three axis CNC controller with the high resolution AC servo motor. To investigate the dynamic properties of the grinding machine, the natural frequencies of the spindle and the headstock were experimentally measured. The truing method using the break truer to revise the shape of the metal bonded diamond wheel was developed. Form the results of the machining using the prototype three axis CNC grinding machine manufactured, the mirror surface were achieved.

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Micro Grooving of Glass Using Micro Abrasive Jet Machining (Micro Abrasive Jet Machining을 이용한 유리의 미세 홈 가공)

  • Choi, Jong-Soon;Park, Keong-Ho;Park, Dong-Sam
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.178-183
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    • 2001
  • Abrasive jet machining(AJM) process is similar to the sand blasting and effectively removes hard and brittle materials. AJM has applied to rough working such as debarring and rough finishing. As the need for machining of ceramics, semiconductor, electronic devices and LCD are increasing, micro AJM is developed, and has become the inevitable technique to micromachining. This paper describes the performance of the micro AJM in micro grooving of glass. Diameter of hole and width of line in grooving is 80${\mu}{\textrm}{m}$. Experimental results showed good performance in micro grooving of glass, but the size of machined groove increased about 2~4${\mu}{\textrm}{m}$. With the fine tuning of masking process and compensation of film wear. this micro AJM could be effectively applied to the micro machining of semiconductor, electronic devices and LCD.

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Rolling Wear Mechanism of Ceramics by SEM Observation (SEM 관찰에 의한 세라믹의 구름마모기구)

  • Kim, Seock-Sam;Kato, Kohji;Hokkirigawa, Kazuo
    • Tribology and Lubricants
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    • v.5 no.1
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    • pp.36-43
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    • 1989
  • Scanning electron microscopic observations were carried out on the worn surface and the wear debris of ceramic materials to investigate the wear mechanism of those in dry rolling contact. It was found from the scanning electron microscopic observations that the wear in ceramic materials is related to brittle fracture and has two types of wear mechanisms, small scale wear and larvae scare wear. Plate-like wear debris were created from the initial surface cracks and defects. The small scale wear was related to real contact area and large scale wear was related to HertzJan contact area. A wear model was proposed on the basis of scanning electron microscopic observations.

Optimization of Process Parameters for EDM using Taguchi Design (Taguchi법에 의한 방전가공의 공정변수 최적화)

  • Choi, Man Sung
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.4
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    • pp.78-83
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    • 2015
  • The method of electrical discharge machining (EDM), one of the processing methods based on non-traditional manufacturing procedures, is gaining increased popularity, since it does not require cutting tools and allows machining involving hard, brittle, thin and complex geometry. Modern ED machinery is capable of machining geometrically complex or hard material components, that are precise and difficult-to-machine such as heat treated tool steels, composites, super alloys, ceramics, etc. This paper reports the results of an experimental investigation by Taguchi method carried out to study the effects of machining parameters on material surface roughness in electric discharge machining of SM45C. The work material was ED machined with graphite and copper electrodes by varying the pulsed current, voltage and pulse time. Investigations indicate that the surface roughness is strongly depend on pulsed current.

A Study on the Ultrasonic Micro-machining and Measurement System (초음파 초정밀 가공 및 측정시스템에 대한 연구)

  • Ju, Jong-Nam;Han, Dong-Cheol;Park, Hui-Jae;Park, Sang-Sin;Je, Seong-Uk
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.133-140
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    • 2002
  • Ultrasonic Machining (USM) is widely used in cutting of non-conductive, brittle workpiece materials such as engineering ceramics. However, USM has a limitation in its application to micro machining because problems are occurred in attaching micro tools to the machine and maintaining high precision. Therefore Micro Ultrasonic Machining (MUSM) with WEDM is proposed in this research. The experiments are produced as the change of shaft diameter and abrasive size.

Flexible and Transparent Silica Aerogels: An Overview

  • Parale, Vinayak G.;Lee, Kyu-Yeon;Park, Hyung-Ho
    • Journal of the Korean Ceramic Society
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    • v.54 no.3
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    • pp.184-199
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    • 2017
  • Silica aerogels are attracting attention due to certain outstanding properties such as low bulk density, low thermal conductivity, high surface area, high porosity, high transparency and flexibility. Due to these extraordinary properties of aerogels, they have become a promising candidate in thermal superinsulation. The silica-based aerogels are brittle in nature, which constrains their large scale-application. It is necessary to achieve transparency and flexibility of silica-based aerogels at the same time and with the same porous structure for optical field applications. Therefore, the present review focuses on the different sol-gel synthesis parameters and precursors in the synthesis of flexible as well as transparent silica aerogels. Also, a brief overview of reported flexible and transparent aerogels with some important properties and applications is provided.

A Study on High Efficiency Dressing of Diamond Grinding Wheel (다이야몬드 숫돌의 고능률 Dressing 에 관한 연구)

  • Choi, Kyoung-Il;Kang, Jae-Hoon;Jung, Yoon-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.2
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    • pp.106-113
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    • 1991
  • A diamond grinding wheel is generally used to grind hard and brittle materials, such as advanced ceramics. It is, however, quite difficult to dress a diamond grinding wheel efficiently because of its high degree of hardness. In this study, some investigations are carried out to increase dressing efficiecy of resinoid bonded diamond grinding wheel. Dressing forces are measured over a wide range of dressing conditions, and SEM observation of a grinding wheel is carried out. Special attention is paid to comparison between stick method and rotary brake method. Results obtained in this study provide useful information determining reguired dressing time, and for choosing efficient dressing condition for diamond grinding wheel.

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