• Title/Summary/Keyword: Breakup Process

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A Study of Web based sheet metal cutting system using of concurrent engineering design concept (동시공학 설계를 이용한 웹기반의 철의장 자동생산 시스템 설계에 관한 연구)

  • Ryu, Gab-Sang;Kim, Hyeong-Gyun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.05a
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    • pp.632-635
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    • 2008
  • Concurrent engineering concept is used in factory automation recently. In this paper, described instance that apply concurrent engineering production concept in sheet metal cutting process. Automation system to produce metal parts designed by Client/server structure, and designed NC postprocessor on inside. Also, in this paper, when handled all justices of part production by breakup design of concurrent engineering, proved can shorten tine required in product manufacture than system past.

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An Experimental Study on the Break-up Characteristics of Twin-Fluid Nozze According to tile Variations of Feeding Mass-ratio (공급 질량비 변화에 따른 2유체 노즐의 액주분열특성에 관한 실험적 연구)

  • Kang, S.J.;Oh, J.H.;Rho, B.J.
    • Journal of ILASS-Korea
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    • v.1 no.1
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    • pp.63-75
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    • 1996
  • The purpose of this study is to investigate the break-up characteristics by taking advantage of a two-phase coaxial nozzle. Air and water are utilized as working fluids and the mass ratio air/water has been controlled to characterize the atomization, diffusion and development of mixing process. By way of a photographic technique, conventional developing structures and diffusion angles have been analyzed systematically with variations of mass ratios. The turbulent flow components of the atomized particles were measured by a two channel LDV system and the data were treated by an on-lined measurement equipment. According to the photographic results the spreading angles decreased because the axial inertia moment was relatively higher than the lateral one with respect to the increase of mass ratio. It is found the jet flow diffuses linearly in a certain limit region while the atomizing characteristics, in terms of the distributions of particle diameters did not show particular differences. It may be expected that these fundamental results can be used as reference data in studying the atomization, breakup and diffusions.

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Evaluation of the Impact Force on the Single Spray and Overlap Region of Twin Spray in Full Cone Type Swirl Nozzle (Full Cone Type 스월노즐에서 단일분무와 이중분무의 중첩영역에 대한 충격력 평가)

  • Kim, T.H.;Sung,, Y.M.;Jeong, H.C.;Kim, D.J.;Choi, G.M.
    • Journal of ILASS-Korea
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    • v.16 no.1
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    • pp.27-36
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    • 2011
  • The impact force on the single and overlap region of twin spray was experimentally evaluated using visualization method in full cone type swirl nozzle spray. Visualization of spray was conducted to obtain the spray angle and breakup process. The photography/imaging technique, based on Particle Image Velocimetry (PIV) using high-speed camera, was adopted for the direct observation of droplet motion and axial velocity measurement, respectively. Droplet size was measured by Particle Motion Analyze System (PMAS). The purpose of this study is to provide fundamental information of spray characteristics, such as impact force, for higher etching factor in the practical wet etching system. It was found that the spray angle, axial velocity and impact force were increased with increasing the nozzle pressure while droplet size decreased with increasing the nozzle pressure. Droplet size increased as the distance from nozzle tip was decreased. The impact force of twin spray in the overlap region was about 63.29, 67.02, 52.41% higher than that of single spray at 40, 50 and 60 mm of nozzle pitch, respectively. Also, the nozzle pitch was one of the important factors in the twin spray characteristics.

INFLUENCE OF ALR ON DISINTEGRATION CHARACTERISTICS IN PNEUMATIC SPRAY

  • Lee, S.G.;Joo, B.C.;Kim, K.C.;Rho, B.J.
    • International Journal of Automotive Technology
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    • v.1 no.2
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    • pp.95-100
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    • 2000
  • The droplet and the turbulent characteristics of a counterflowing internal mixing pneumatic nozzle mainly focused. The measurements were made using a Phase Doppler Particle Analyzer under the different air pressures. The nozzle with tangential-drilled holes at an angle of 30 to the central axis has been designed. The spatial distributions of velocities, fluctuating velocities, droplet diameters and SMD were quantitatively and qualitatively fluctuating velocities were substantially higher than the radial and the tangential ones. This implies that the disintegration process is enhanced with the higher air pressure. The larger droplets were detected near the spray centerline at the upstream while the smaller ones were generated at the downstream. This was attributed to the lower rates of spherical particles which were not subject to instantaneous breakup. However, substantial increases in SMD from the central part tower spray periphery were predictable in downstream regions.

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A Numerical Study On Various Energy and Environmental Systems (에너지${\cdot}$환경 제반 시스템에 관한 수치해석적 연구)

  • Jang D.S.;Song W.Y.;Na H.R.;Park B.S.;Lee E.J.;Kim B.S.
    • 한국전산유체공학회:학술대회논문집
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    • 1995.10a
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    • pp.160-168
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    • 1995
  • This paper describes computational efforts on the various energy and environmental problems using Patankar's SIMPLE method. The specific problems included in this study are : pollutant and flammable material dispersions in open and confined areas, aerator-induced flow in a lake for DO(dissolved oxygen) concentration, primary clarifier for water and waste water treatment, hood ventilation in workplace, cyclone and LNG combustors and Dow chlorination reactor. A control-volume based finite-difference method is employed together with the power-law scheme. The pressure-velocity coupling is resolved by the use of the revised version of SIMPLE, says SIMPLER and SIMPLEC. The Reynolds stresses are closed using the standard or the RNG $k-{\varepsilon}$ models. Turbulent reaction is modeled using two fast chemistry methods such as eddy breakup and conserved scalar models. Further, a nonequilibrium model is developed for the application of the chlorination process in the Dow reactor. Other important empirical models and physical insights appeared in this study are presented and discussed in a brief note. The computational method developed in this study is considered, in general, as a viable tool for the design and determination of the optimal condition of various engineering system of interest.

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Phase Doppler Measurements and Probability Density Functions in Liquid Fuel Spray (연료분무의 위상도플러 측정과 확률밀도함수의 도출)

  • 구자예
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.1039-1049
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    • 1994
  • The intermitternt and transient fuel spray have been investigated from the simultaneous measurement of droplet sizes and velocities by using Phase/Doppler Particle Analyzer(PDPA). Measurement have been done on the spray axis and at the edge of the spray near nozzle at various gas-to-liquid density ratios(.rho./sub g//.rho./sub l/) that ranges from those found in free atmospheric jets to conditions typical of diesel engines. Probability density distributions of the droplet size and velocity were obtained from raw data and mathematical probability density functions which can fit the experimental distribations were extracted using the principle of maximum likelihood. In the near nozzle region on the spray axis, droplet sizes ranged from the lower limit of the measurement system to the order of nozzle diameter for all (.rho./sub g/ /.rho./sub l/) and droplet sizes tended to be small on the spray edge. At the edge of spray, average droplet velocity peaked during needle opening and needle closing. The rms intensity is greatly incresed as the radial distance from the nozzle is increased. The probability density function which can best fit the physical breakage process such as breakup of fuel drops is exponecially decreasing log-hypebolic function with 4 parameters.

Spray Characteristics on the Electrostatic Rotating Bell Applicator

  • Im, Kyoung-Su;Lai, Ming-Chia;Yoon, Suck-Ju
    • Journal of Mechanical Science and Technology
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    • v.17 no.12
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    • pp.2053-2065
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    • 2003
  • The current trend in automotive finishing industry is to use more electrostatic rotating bell (ESRB) need space to their higher transfer efficiency. The flow physics related with the transfer efficiency is strongly influenced by operating parameters. In order to improve their high transfer efficiency without compromising the coating quality, a better understanding is necessary to the ESRB application of metallic basecoat painting for the automobile exterior. This paper presents the results from experimental investigation of the ESRB spray to apply water-borne painting. The visualization, the droplet size, and velocity measurements of the spray flow were conducted under the operating conditions such as liquid flow rate, shaping airflow rate, bell rotational speed, and electrostatic voltage setting. The optical techniques used in here were a microscopic and light sheet visualization by a copper vapor laser, and a phase Doppler particle analyzer (PDPA) system. Water was used as paint surrogate for simplicity. The results show that the bell rotating speed is the most important influencing parameter for atomization processes. Liquid flow rate and shaping airflow rate significantly influence the spray structure. Based on the microscopic visualization, the atomization process occurs in ligament breakup mode, which is one of three atomization modes in rotating atomizer. In the spray transport zone, droplets tend to distribute according to size with the larger drops on the outer periphery of spray. In addition, the results of present study provide detailed information on the paint spray structure and transfer processes.

A Visualization of the Spray from Small Liquid-rocket Engine Injector by Dual-mode Phase Doppler Anemometry (이중모드 위상도플러 속도계측기법에 의한 소형 액체로켓엔진 인젝터 분무의 가시화)

  • Jung, Hun;Kim, Jeong-Soo;Bae, Dae-Seok;Kwon, Oh-Boong
    • Journal of the Korean Society of Visualization
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    • v.8 no.4
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    • pp.60-65
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    • 2010
  • A focus is given to the breakup behavior of spray droplets issuing from a nonimpinging-type injector. The analysis has been carried out experimentally by means of the dual-mode phase Doppler anemometry (DPDA). Spray characteristic parameters in terms of axial velocity, mean diameter, velocity fluctuation, and span (width of the size distribution) of droplets are measured down the geometric axis of a nozzle orifice and on the plane normal to the spray stream with the injection pressure variations. As the injection pressure increases, the velocity and its fluctuation become higher, whereas the droplet sizes get smaller. It is also shown that the magnitudes of those parameters are smoothed out by dispersion when the droplets move downstream as well as outwardly. The atomization process is significantly influenced by the injection pressure rather than the traveling distance in the experimental condition presented.

Effect of the Swirler Angle and Aspect Ratio of Nozzle on the Mean Velocity and SMD of Twin Sprays (노즐의 스월러각과 형상비가 이중분무의 평균속도와 입경의 크기에 미치는 영향)

  • Kim, Young-Jin;Jung, Ji-Won;Choi, Gyoung-Min;Kim, Duck-Jool
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.11
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    • pp.1459-1466
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    • 2004
  • The purpose of this study is to investigate the effect of swirler angle and the aspect ratio of swirl chamber of nozzle on the characteristics of single and twin spray. The characteristics of sprays have been investigated by measuring the spray angle, droplet size and velocity. Visualization of spray was conducted to obtain the spray angle and breakup process. The spray characteristics such as droplet size and velocity were measured by Phase Doppler Anemometry(PDA). It was found that the spray angle was increased with increasing the swirler angle. For both sprays, the axial velocity and SMD were decreased with increasing the swirler angle. It was also shown that the axial velocity and SMD were decreased with increasing the aspect ratio of swirl chamber, but for the twin spray, the axial velocity and SMD were not influenced significantly by the changing the aspect ratio of swirl chamber. The effect of swirler angle on the spray characteristics was greater than the aspect ratio of swirl chamber for single spray. The nozzle pitch was one of the important factors affecting the spray characteristics of twin spray.

Effect of Internal Geometry and Swirler Vane Angle of Nozzle on Spray Characteristics with Distance from Nozzle Tip (노즐의 내부형상 및 스월러 베인각의 변화가 선단거리에 따른 분무특성에 미치는 영향)

  • Jeong, H.C.;Choi, G.M.;Kim, D.J.
    • Journal of ILASS-Korea
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    • v.10 no.4
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    • pp.1-7
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    • 2005
  • The purpose of this study is to investigate the effect of swirler vane angle and the aspect ratio of swirl chamber of nozzle on the characteristics of single spray. The characteristics of sprat's have been investigated by measuring the spray angle, droplet size and velocity Visualization of spray was conducted to obtain the spray angle and breakup process. The spray characteristics such as droplet size and velocity were measured by Phase Doppler Anemometry(PDA). It was found that the spray angle was increased with increasing the swirler angle. For both sprays, the axial velocity and SMD were decreased with increasing the swirler vane angle. It was also shown that the axial velocity and SMD were decreased with increasing the aspect ratio of swirl chamber The effect of vane angle un the spray characteristics was greater than the aspect ratio of swirl chamber for single spray.

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