• Title/Summary/Keyword: Break Process

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Analysis of Workforce Scheduling Using Adjusted Man-machine Chart and Simulation (보완 다중 활동 분석표와 시뮬레이션을 이용한 작업자 운영 전략 분석)

  • Hyowon Choi;Heejae Byeon;Suhan Yoon;Bosung Kim;Soondo Hong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.47 no.1
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    • pp.20-27
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    • 2024
  • Determining the number of operators who set up the machines in a human-machine system is crucial for maximizing the benefits of automated production machines. A man-machine chart is an effective tool for identifying bottlenecks, improving process efficiency, and determining the optimal number of machines per operator. However, traditional man-machine charts are lacking in accounting for idle times, such as interruptions caused by other material handling equipment. We present an adjusted man-machine chart that determines the number of machines per operator, incorporating idleness as a penalty term. The adjusted man-machine chart efficiently deploys and schedules operators for the hole machining process to enhance productivity, where operators have various idle times, such as break times and waiting times by forklifts or trailers. Further, we conduct a simulation validation of traditional and proposed charts under various operational environments of operators' fixed and flexible break times. The simulation results indicate that the adjusted man-machine chart is better suited for real-world work environments and significantly improves productivity.

Study ascorbic acid in apple by treatment of mixer and salt solution (Mixer 및 소금물 처리에 의한 사과의 Asxorbic Acid 함량의 변화)

  • 강신주
    • Journal of the Korean Home Economics Association
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    • v.8 no.1
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    • pp.87-92
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    • 1970
  • Recently it has become a common belief that ascorbic acid comes to break up in the process of making its color after peeling it. In this study the writer has attempted to observe whethier ascorbc acid really breaks up or not, what percentage of salt is needed in water to keep ascorbic acid in the best condition. Ascorbic acid was quantified by the spectrophotometric method. The results were obtained as follows; It seems that ascorbic acid does not break up considerably in mixing by the imxer for two minutes and if the mixing lasts longer ascorbic acid breaks up by heat and presumably by enzyme and oxidation. Generally at our home the breaking of ascorbic acid usually does not appear so much as only two minutes, mixing gives us the desirable result.

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A Method of Polygonal Approximation of Digital Curves (디지탈 곡선의 다각형 근사화)

  • Lyu, Sung-Pil;Kwon, O-Sok;Kim, Tae-Kyun
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.27 no.3
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    • pp.47-53
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    • 1990
  • Polygonal approximation of digital curves is useful for the image analysis or data compression. There are methods of polygonal approximation using cone intersection using cone intersection which have relatively smaller number of break points and are executed in sequential process. Here a method of polygonal approximation is proposed, which is modified from Sklansky and Gonzales' method, and improves the speed by using integer operations.

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A Study on the Weldline Movement and Formability of Tailored Blanks in Square Cup Drawing (사각통 드로잉시 테일러드 블랭크의 용접선이동 및 성형성에 관한 연구)

  • ;Hisashi Hayashi;Matsuo Usuda
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.42-45
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    • 1997
  • Weldline movement of tailored blanks originates from two sources, primary and secondary. Primary movement occurs by geometrical reason, that is, just scratched lines on the no-weld blanks move during drawing to be fitted to geometrical change. Secondary movement is induced by the characteristics of tailored blanks itself. The primary movement was mainly dependent on the weldline location and not affected by the type of material. The secondary movement caused by laser welding and/or small strength difference in this study was not dominant compared with primary movement. The formability of tailored blanks always inferior to those of original blanks. This is due to the existence of hardened weld bead. The closer a weldline is to punch corner where drawing is most active, the worse its formability becomes. This is because the weldline prohibits the drawing process. It was confirmed by measuring diagonal length at the blank corner. The mode of fracture was changed form wall break to draw break when the weldling was close to the punch corner.

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The Numerical Study on Prediction of Diesel Fuel Spray Evolution in a Different Types of Nozzle Geometry (노즐 형상에 따른 디젤 연료 분무의 발달 예측에 관한 수치 해석적 연구)

  • Min, Se Hun;Suh, Hyun Kyu
    • Journal of ILASS-Korea
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    • v.22 no.4
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    • pp.169-174
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    • 2017
  • The objective of this study was to verify the experimental and numerical results of spray evolution injected from different types of the nozzle-hole geometries. Spray visualization was taken by high speed camera under the different conditions. For the simulations of spray tip penetration, turbulence, evaporation and break-up model were applied K-zeta-f, Dukowicz and Wave model, respectively. Also, the prediction accuracy of spray tip penetration was increased by varying the spray cone angle. At the same time, the results of this work were compared in terms of spray tip penetration, and SMD characteristics. The numerical results of spray evolution process and spray tip penetration showed good agreement with experimental one.

A Study on Gas-Liquid Reaction Intensification by Using Rotating Flow (회전유동을 이용한 기체-액체 반응 촉진 기술 연구)

  • Jun Sang Park
    • Journal of the Korean Society of Visualization
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    • v.21 no.2
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    • pp.45-54
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    • 2023
  • In the present study, we propose new type of a spinning disk reactor(SDR) with high performance and very convenient structure to make a large scale equipment from lab-scale than the conventional one. A split-disk experimental equipment, based on new type of spinning disk reactor, has been developed to generate an energy to break a bulk of injected gas into smaller gas bubble. Several cases of an experimental observation make it to confirm that a bulk of injecting gas could be continuously break into smaller bubbles. It shows the feasibility to make a scale-up of SDR by using the characteristic of Taylor-Proudman column in rotating flow. A theoretical study on single phase liquid flow is given to predict a liquid induced shear stress, which make the present study to be self-containment.

Development of a Hydrograph Triggered by Earth-Dam-Break for Compiling a Flood Hazard Map (홍수위험지도 작성을 위한 댐 붕괴 지점에서의 유량곡선 산정)

  • Lee, Khil-Ha;Kim, Sung-Wook;Yu, Soonyoung;Kim, Sang-Hyun;Cho, Jinwoo;Kim, Jin-Man
    • The Journal of Engineering Geology
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    • v.23 no.4
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    • pp.381-387
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    • 2013
  • In compiling flood hazard maps for the case of dam-failure, a scenario-based numerical modeling approach is commonly used, involving the modeling of important parameters that capture peak discharge, such as breach formation and progress. In this study, an earth-dam-break model is constructed assuming an identical mechanism and hydraulic process for all dam-break processes. A focus of the analysis is estimation of the hydrograph at the outlet as a function of time. The constructed hydrograph then serves as an upper boundary condition in running the flood routing model downstream, although flood routing is not considered here. Validation was performed using the record of the Tangjishan dam-break in China. The results were satisfactory, with a coefficient of determination of 0.974, Nash-Sutcliffe Coefficient of Efficiency (NSC) of 0.94, and Root Mean Square Error (RMSE) of $610m^3/sec$. The proposed model will contribute to assessments of potential flood hazards caused by dam-break.

Comparative Experiments to Assess the Effects of Accumulator Nitrogen Injection on Passive Core Cooling During Small Break LOCA

  • Li, Yuquan;Hao, Botao;Zhong, Jia;Wang, Nan
    • Nuclear Engineering and Technology
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    • v.49 no.1
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    • pp.54-70
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    • 2017
  • The accumulator is a passive safety injection device for emergency core cooling systems. As an important safety feature for providing a high-speed injection flow to the core by compressed nitrogen gas pressure during a loss-of-coolant accident (LOCA), the accumulator injects its precharged nitrogen into the system after its coolant has been emptied. Attention has been drawn to the possible negative effects caused by such a nitrogen injection in passive safety nuclear power plants. Although some experimental work on the nitrogen injection has been done, there have been no comparative tests in which the effects on the system responses and the core safety have been clearly assessed. In this study, a new thermal hydraulic integral test facility-the advanced core-cooling mechanism experiment (ACME)-was designed and constructed to support the CAP1400 safety review. The ACME test facility was used to study the nitrogen injection effects on the system responses to the small break loss-of-coolant accident LOCA (SBLOCA) transient. Two comparison test groups-a 2-inch cold leg break and a double-ended direct-vessel-injection (DEDVI) line break-were conducted. Each group consists of a nitrogen injection test and a nitrogen isolation comparison test with the same break conditions. To assess the nitrogen injection effects, the experimental data that are representative of the system responses and the core safety were compared and analyzed. The results of the comparison show that the effects of nitrogen injection on system responses and core safety are significantly different between the 2-inch and DEDVI breaks. The mechanisms of the different effects on the transient were also investigated. The amount of nitrogen injected, along with its heat absorption, was likewise evaluated in order to assess its effect on the system depressurization process. The results of the comparison and analyses in this study are important for recognizing and understanding the potential negative effects on the passive core cooling performance caused by nitrogen injection during the SBLOCA transient.

Economic Analysis on the Automation System of the Cultivation Process in the Plant Factory (식물공장 재배 공정 자동화 시스템의 경제성 분석)

  • Jung, Mincheol;Kim, Handon;Kim, Jimin;Choi, Jeongmin;Jang, Hyounseung;Jo, Soun
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.4
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    • pp.57-64
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    • 2022
  • A plant factory is a facility that creates an artificial environment in a controlled space and produces plants systematically through automated facilities. However, automation in the cultivation process is insufficient compared to the internal environment control technology in plant factories. This causes the problem of an increase in operating costs due to the input of a large number of workers. Therefore, this study aims to evaluate economic feasibility by comparing before and after introducing automation in the cultivation process of plant factories. The target plant factory to be analyzed was selected, and the break-even point analysis method was used by comparing the cost required compared to the operating period. As a result, the break-even point was analyzed to be 3.4 years when automation was introduced into six processes for plant cultivation. Therefore, it can be judged that the introduction of automation is excellent in terms of economic feasibility when the target plant factory has been operated for more than 3.4 years. This study is expected to be used as basic data to analyze the economic feasibility of introducing automation in domestic and foreign plant factories.

A study on properties of sector gear for seat recliner (Seat recliner용 sector gear의 fine blanking에 관한 연구)

  • Kim, Chang-ho;Kang, Soo-ho;Lee, Kwan-young;Nam, Ki-woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.99-105
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    • 2010
  • This study was performed to solve the breaking problem in the fine blanking(FB) process of sector gears for car seat recliner using nickel chrome molybdenum steel(SNCM220) plate. The optimal design of embossing circle is changed to oval with labors' experiences and finite element analysis. The maximum principal stress and effective strain in a forming process are analyzed by commercial finite element software to solve the problems in embossing stage of FB process. As a result of FE analysis, the maximum principal stress in forming is lower than yield point of material. It is shown from experiments in the modified die that the formed gear does not break in embossing stage.