• Journal of the Korean Society for Precision Engineering
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• v.26 no.1
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• pp.82-88
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• 2009

Ultra-precision turning is highly needed to manufacture molds for precision lens. In this study, micro-turning combined with elliptical vibration cutting (EVC), which is known to enhance micro- machining quality, was investigated by installing a rotary stage into the micro-grooving machine. From machining experiments involving materials of copper, brass, and aluminum and single and poly crystalline diamond tools, it was found that EVC produced thinner and curlier chips and that better surface finish could be achieved, compared with conventional turning, owing to prohibition of formation of burrs and built-up edges. Therefore, we found EVC micro turning could be readily utilized to manufacture precision mold.

• Design & Manufacturing
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• v.12 no.2
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• pp.46-50
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• 2018

Recently, as machine components and products are getting smaller, it is demanded to develop superprecision production technologies multilaterally. Along with the advancement of production technology, people are paying keener attention to the development of eco-friendly technology and efficient processing technology. Particularly, in many industries related to automobiles, shipbuilding, or airplane components, it is demanded to obtain technology to process multiple micro-holes. On account of this trend, micro-hole processing employing high-power electron beams is rising nowadays, and more interest is being shown in it, too. In Korea, however, the process of manufacturing vaporized amplification sheets influencing high-power electron beam processing technology and the processability considerably has not been developed sufficiently yet. Therefore, this study has applied vaporized amplification sheets manufactured to analyze the processability of high-power electron beams and examine necessity for vaporized amplification sheets.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.4
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• pp.106-112
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• 2021

Thermoplastic microfluidic devices are used in BioMEMS for medical and biotechnology applications, such as gene extraction, DNA analysis, and virus detection. In this research, a simple fabrication protocol with a commercially available pneumatic hot press is proposed and demonstrated for polycarbonate microfluidic devices. Microfluidic channels with a width of 200 ㎛ and a height of 10 ㎛ were designed and machined onto a brass plate as a mold insert using a CNC milling machine. The resulting microfluidic channels on the mold insert were assessed and found to have an actual width of 198 ㎛ and a height of 10 ± 0.25 ㎛. The microfluidic channels were replicated on a polycarbonate sheet using the proposed replication technique at 146℃ for 20 minutes under a constant load of 2400 kgf. The devices were then naturally cooled to 100℃ while maintaining the same pressure. It was found that the microchannels were successfully replicated in the polycarbonate, with a width of 198 ㎛ and a height of 10.07 ㎛. The proposed replication technique thus offers the rapid mass production of high-quality microfluidic devices at a low cost with a process that, unlike conventional photolithography systems, does not require expensive equipment.

• Research in Plant Disease
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• v.21 no.1
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• pp.12-19
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• 2015

Antimicrobial activities of nano-materials were tested against several plant pathogens. Twelve different nano-materials were used to observe the antagonistic activity against three kinds of mold and sixteen different kinds of watermelon fruit rot pathogens (Acidovorax citrulli). According to the results, no antagonism have been found against the pathogen, Cylindrocarpon destructans. However in the case of Pythium ultimum, combination of Brass/Glucose 1,000 ppm confirmed the mycelial growth reduction by 94%. In addition, little effect was found against Rhizoctonia solani by Ag/Glucose 3,000 ppm. The remaining other nano-materials have different antimicrobial effect depending on the strains of A. citrulli. But in the case of lime (Cu/Salt 1,000 ppm) highest antimicrobial activity was observed with 97%. Moreover growth of five different strains of A. citrulli was checked by 99% with the combination of Ag/Glucose 1,000 ppm. 92% reduction of A. citrulli growth was observed with $Brass/CaCO_3$ 3,000 ppm. Tested nano-materials against different plant pathogens in this study showed the antimicrobial activity at the range of 24-70%.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.1
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• pp.70-78
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• 2003

The purpose of this study was to present the method to choose the optimization machining condition for the wire electric discharge machine. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. In this experiment, we changed no-node voltage to 7 and 9, pulse-on-time to 6$mutextrm{s}$, 8$mutextrm{s}$ and 10$mutextrm{s}$, pulse-off-time to 8$mutextrm{s}$, 10$mutextrm{s}$ and 13$mutextrm{s}$, and experimented on wire tension at room temperature by 1000gf, 1200gf, and 1400gf, respectively.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 1998.11a
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• pp.231-234
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• 1998

In this study, the wind-mill type ultrasonic motor was fabricated, and then resonant frequency and vibration velocity characteristics of the stator were measured. Brass metal was pressed with umbrella-type using metal mold, then slot of 4 kind was processed in each of thickness. Among sixteen's stators, resonant frequency on vibration velocity was decreased remarkably in stator of higher resonant point, but resonant frequency on vibration velocity wasn't almost changed at lower resonant point of stator. The thickener thickness of elastic body, vibration velocity was decreased. The more slot of elastic body, vibration velocity was increased Applied voltage was changed from 10$V_{max}$ to 100$V_{max}$. Maximum vibration velocity value was 2.0[m/s].

• Proceedings of the KIEE Conference
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• 1998.11c
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• pp.749-751
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• 1998

In this study, the wind-mill type ultrasonic motor was fabricated, and then revolution and temperature characteristics of the ultrasonic motor were measured. Brass metal was pressed with umbrella-type using metal mold, then slot of 4 kind was processed in each of thickness. Among sixteen's ultrasonic motors, heat loss on applied voltage was much at stator of the highest resonant point, but heat loss on applied voltage was almost neglected at the lowest resonant point of stator. The thickener thickness of elastic body, revolution speed was decreased. The more slot of elastic body, revolution speed was increased. Applied voltage was changed from $10V_{max}$ to $100V_{max}$. When applied voltage was under $20V_{max}$, ultrasonic motor was not rotated. When applied voltage was over $90V_{max}$, revolution of ultrasonic motor was saturated. Maximum revolution speed was 510[rpm].

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.5
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• pp.7-15
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• 2004

The purpose of this study was to present the method to choose the optimum machining condition for the wire EDM. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge.

• 연구논문집
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• s.25
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• pp.105-113
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• 1995

Fresnel lenses are developed for flat optics with the optical characteristics close to aspherical lens such as sharp focusing and dispersion instead of spherical or aspherical surface. Usually, these fresnel lenses and diffraction gratings are machined by high-energy beam such as electron beam machining, but recently with the development of ultra precision machine tool and machining technology, 3-dimension micro machining becomes preferable. This study on the micro machining of fresnel lens is carried out to develop the basic technology of ultra precision micro machining. The machined lens mold will be used for the manufacturing of fresnel lens with 120mm focal distance using synthetic resin material with 1.49 refractive index(PMMA), and the shape of lens is 48mm diameter, $300\mum$ pitch and about $5-700\mum$depth of groove in brass.

• The Transactions of the Korean Institute of Electrical Engineers C
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• v.48 no.10
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• pp.681-686
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• 1999

In this study, a windmill type ultrasonic motor operated by single-phase AC electric field was fabricated, and then revolution characteristics and 3-dimensional vibration mode of the ultrasonic motor were investigated. Brass metal was pressed with umbrella-type using metal mold, then slot of 4 kind was processed at various thickness. It was found that the revolution speed of the ultrasonic motor increased with decreasing the thickness of elastic body. The revolution speed of the ultrasonic motor increased with increasing the slots of elastic body. When the characteristics was measured, applied voltage was changed from $10V_{max}\; to\; 100V_{max}$. Then, revolution was began from $30V_{max}$, if voltage was applied over $90V_{max}$ revolution speed was saturated, and not increased. The maximum revolution speed was 510[rpm] when using elastic body with 6 slots and thickness of 0.15mm. And 3-dimensional displacement mode was rotated clockwise direction.