• Title/Summary/Keyword: Braking disk

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Braking Characteristics of Friction Disk made of Carbon Paper for Wet-type Multiple Disk Brakes of Crane Turning Decelerator (크레인 선회감속기의 습식 다판 브레이크를 위한 카본 페이퍼 마찰 디스크의 제동 특성)

  • Cho, Yonsang;Bae, Myongho
    • Tribology and Lubricants
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    • v.28 no.3
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    • pp.112-116
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    • 2012
  • wet-type multiple disk brakes are very important parts of turning decelerator for deck crane, because they are advanced in durability and braking power, and can be designed compactly. Thus, we designed and made wet-type multiple disk brakes of turning decelerator for deck crane to be localization of these imported all. In this study, wet multiple disk brakes were made a comparative test with the 2 types materials of friction disk by the SAE No.2 dynamometer. The friction characteristics were measured and analyzed to decide a suitable material as wear depth of friction disk and dynamic and static friction coefficient.

The Friction Characteristic and Distribution of Temperature in The Continuous Braking Effort on The Train Control (열차 제어의 연속 제동시 마찰특성과 온도분포)

  • Choi K.S.;Lee S.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.55-58
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    • 2005
  • During braking at a train, thermal energy is generated due to the frictions between disk and lining and wheel and shoe. In general, the braking transfers the kinetic energy into thermal energy. Therefore, the frictional characteristics are varied according to the braking force, the thermal resistance, and the thermostable, etc. Using a Dynamo testing we have studied the frictional characteristics and the thermal distribution to investigate a stable speed and to improve the testing method through comparing and analysing in the measurement of the thermocouple temperature and infrared camera.

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Braking Characteristics of Wet-type Multiple Disc Brakes on Friction Materials (마찰재에 따른 휠굴삭기용 습식 다판 디스크 브레이크의 제동특성)

  • Bae, Myung-Ho;Cho, Yon-Sang
    • Tribology and Lubricants
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    • v.25 no.6
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    • pp.381-386
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    • 2009
  • In general, a brake system of axle for heavy duty machine as a wheel excavator makes use of wettype multiple disk brakes. These disk bakes are very important parts of heavy duty machine because they are dvanced in durability and braking power, and can be designed compactly. Thus, we adesigned and made wettype multiple disk brakes of axle for the wheel excavator to be localization of these imported all. In this study, wet multiple disk brakes were made a comparative test with the 3 types materials of friction disk by the SAE No.2 dynamometer. The friction characteristics were measured and analyzed to decide a suitable material as wear depth of friction disk and dynamic and static friction coefficient on temperature of oil and applied pressure.

The Braking Torque Analysis of Eddy Current Brake with the Use of Coulomb′s law and the Method of Image (쿨롬 법칙과 영상법을 이용한 와전류 브레이크의 제동토크 해석)

  • Lee, Gap-Jin;Park, Gi-Hwan
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.50 no.9
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    • pp.431-437
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    • 2001
  • Since the eddy current problem usually depends on the geometry of the moving conductive sheet and the shape of the pole projection area, there is no general method to find out its analytical solution. The analysis of the eddy current in a rotating disk is performed in the case of time-invariant field to find its analytical solution. As a method to solve the eddy current problem, the concept of the Coulomb charge and image method are proposed with the consideration of the boundary condition. Firstly, the line charge is obtained from the volume charge generated in the rotating disk and Coulomb's law is applied. Secondly, the finite disk radius is considered by introducing an imaginary eddy current to satisfy the boundary condition that the radial component of the eddy current is zero at the edge of the relating disk. Thirdly, the braking torque is calculated by applying Lorentz force law. Finally, the computed braking torque is compared with the measured one As a result, it can be said that the proposed model presents fairly accurate results in a low angular velocity range although a large error is observed as the angular velocity of the disk increases.

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A study on the characteristics of eddy current braking torque with electromagnet exciting (전자석을 이용한 와전류 제동기의 제동 특성에 관한 연구)

  • Kim, Cherl-Jin;Lee, Kwan-Yong;Kim, Yong-Ha;Han, Kyoung-Hee;Baek, Soo-Hyun
    • Proceedings of the KIEE Conference
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    • 2002.07b
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    • pp.906-908
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    • 2002
  • The technical improvement of servo system, it is required to study on robust control method in company. It needs to study on brake system that has constant torque-speed performance as load variation. In this paper, braking torque characteristics of eddy current braker between electromagnet stator and rotating disk are analyzed. The torque-speed characteristics and proper disk construction are presented. From the computer simulation results, it was found that eddy current braking torque is linear or approximately constant over the desired speed range depending on the rotor material, disk construction, pole number and pole displacement of stator. The relationship of these parameters are confirmed by experimental result.

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A study on the Mechanical Properties of the Braking Disk due to the Temperature Change(I) (철도차량용 제동디스크의 온도 변화 측정 및 물성치 변화에 관한 연구(I))

  • Kim Jae-Hoon
    • Journal of the Korean Society for Railway
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    • v.8 no.3
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    • pp.222-227
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    • 2005
  • This study investigates the change of the temperature and mechanical properties of the braking disk for the railway vehicle. The average temperature is measured about $100^{\circ}C$ and the maximum temperature is measured over $200^{\circ}C$ by non-contact sensor from Seoul to Chun-an. As a result of measuring, we determine the temperature of test(tensile and J-integral) at $20^{\circ}C,\;100^{\circ}C,\;200^{\circ}C$ and $300^{\circ}C$. In the test, the material values are decreased by the increasing of the temperature. But ratio of decreasing is the largest at $200^{\circ}C$, the tensile test value is decreased about $10\%$ and the J-integral test value is decreased $30\%$. The mechanical properties of this material are mostly changed at $200^{\circ}C$.

The eddy current braking torque on moving rotor considering magnetic path (자기 경로를 고려한 와전류 제동기의 회전자 발생 토크 특성)

  • Kim, Cherl-Jin;Lee, Kwan-Yong;Lee, Dal-Eun;Han, Kyoung-Hee;Baek, Soo-Hyun
    • Proceedings of the KIEE Conference
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    • 2002.11d
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    • pp.109-111
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    • 2002
  • It requires to study on accurate control skill for the technical improvement of servo system require. It needs to study on brake that has constant-torque speed range as load. In this paper, braking torque of eddy current brake between electromagnet stator and rotating disk are analyzed. The torque-speed characteristics and proper disk construction are presented in here. From the computer simulation results, it was found that eddy current braking torque is linear or approximately constant over the desired speed range depending on the rotor material, disk construction, pole number and pole displacement of stator, these are confirmed by experimental results.

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The eddy current braking torque on moving rotor with electromagnet exiting (전자석을 이용한 와전류 제동기의 회전자 발생 토크 특성)

  • Kim, Cherl-Jin;Lee, Kwan-Yong;Kim, Yong-Ha;Han, Kyoung-Hee;Baek, Soo-Hyun
    • Proceedings of the KIEE Conference
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    • 2002.04a
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    • pp.46-48
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    • 2002
  • It needs to study on proper brake performance used in servo system of industrial application. In this study, braking torque of eddy current brake between electromagnet stator and rotating disk are analyzed. The torque-speed characteristics and proper disk construction are presented in this paper. From the computer simulation results, it was found that eddy current braking torque is linear or approximately constant over the desired speed range depending on the rotor material, disk construction, pole number and pole displacement of stator.

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Numerical Study on the Thermal Distortions of Ventilated Disk Brakes Due to Air Cooling Effects (벤틸레이티드 디스크 브레이크에서 공냉효과가 열변형 거동에 미치는 영향에 관한 수치적 연구)

  • 조승현;이일권;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.332-338
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    • 1999
  • A coupled thermal-mechanical analysis has been presented for the thermal distortions of the ventilated disk brakes during IS braking operations. The FEM results show that the bendings and distortions of the disk toward the left side are decreased, but the sinusoidal distortion of the disk rubbing surface along the arc length of the vent hole is highly increased by increasing the convective air cooling effects, which is heavily related to the squeal, wear and micro-thermal crackings at the rubbing surfaces due to uneven dissipation rates of friction heatings.

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Thermal Stress Analysis for a Ventilated Disk Brake of Railway Vehicles (철도 차량용 제동디스크의 열응력 해석)

  • Lee Y.M.;Park J.S.;Seok C.S.;Lee C.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1617-1621
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    • 2005
  • In this study, as a basic research to improve braking efficiency of a ventilated disk brake, we carried out a thermal stress analysis. From analysis result, we knew that a maximum mechanical stress by braking pressure and friction force is applicable to 5 percent of yield strength and has no effect on a fatigue life's decrease for brake disk material. While, a maximum thermal stress by frictonal heat is applicable to 43 percent of yield strength and locates on a friction surface. So, we have found that a thermal stress is the primary factor of crack initiation on a friction surface of disk brake

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