• Title/Summary/Keyword: Brake work

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Dynamic Analysis on the Energy Regenerative Brake of Hydraulic Driven Systems (유압 구동계 에너지 제생 브레이크의 동특성 해석)

  • 이재구
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.137-146
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    • 2000
  • The hydraulic energy regnerative brake systems is introduced in this work. An accumulator stores kinetic energy during braking action, and the stored energy is used in a following acceleration action. The dynamic model of the brake system is derived for computer simulation study, and the Runge-Kutta numerical integration method is applied to the simulation work. Since the model contains several unknown parameters, these were determined by data which had been proceeded. Through a series of computer simulation , dynamic performance of the energy regenerative brake system is compared with that of a conventional system in which a conventional brake circuit is used. A series of test is carried out in the laboratory. The dynamic characteristics of the hydraulic motor system, such as the surge pressure and response time, are investigated in both brake action and acceleration action.

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A Study on High Accuracy Bending Work using Servo Control of Bending Machine (Bending Machine의 서보제어에 의한 고정도 굽힘가공에 관한 연구)

  • 송충현;김성식;김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.85-90
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    • 2001
  • Recent general Press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending ang1e and marking-off works to calculate bending length. Also, the hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time and high accuracy bending work.

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A Study on the Servo Control of Bending Machine (Bending Machine의 서보제어에 관한 연구)

  • 송충현;김성식;김경석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.410-413
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    • 1997
  • Recent general press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending angle and marking-off works to calculate bending length. Also, The hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time.

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A study on the production process and wear life distributions of brake pads for passenger cars (승용차용 브레이크 패드의 공정분석 및 수명분포 탐색)

  • Woong, Hong-Yeon
    • Journal of the Korean Data and Information Science Society
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    • v.20 no.3
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    • pp.485-492
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    • 2009
  • In this paper, we studied process capability analysis for brake-pad manufacturing system and considered Weibull, normal and logistic distributions for density estimation of wear life of brake pads for a passenger car with a real data. These three distributions are seem to work well. Estimated percentiles of brake pads can be used to evaluate the design criteria and customers' need for brake pads.

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Robust Control of an Anti-Lock Eddy Current Type Brake System (잠김 방지 기능을 가지는 비접촉식 와전류형 제동장치의 견실제어)

  • 이갑진;박기환
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.4
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    • pp.525-533
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    • 1998
  • A conventional contact type brake system which uses a hydraulic system has mny Problems such as time delay response due to pressure build-up, brake pad wear due to contact movement, bulky size, and low braking performance in high speed region. As vehicle speed increases, a more powerful brake system is required to ensure vehicle safety and reliability. In this work, a contactless brake system of an eddy current type is proposed to overcome problems. Optimal torque control which minimizes a braking distance is investigated with a scaled-down model of an eddy current type brake. It is possible to realize optimal torque control when a maximum friction coefficient (or desired slip ratio) corresponding to road condition is maintained. Braking force analysis for a scaled-down model is done theoretically and experimentally compensated. To accomplish optimal torque control of an eddy current type brake system, a sliding mode control technique which is, one of the robust nonlinear control technique is developed. Robustness of the sliding mode controller is verified by investigating the braking performance when friction coefficient is varied. Simulation and experimental results will be presented to show that it has superior performance compared to the conventional method.

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Effects of the Relative Amounts of Graphite and Antimony Trisulfide (Sb$_2$S$_3$) on Brake Performance of Non-asbestos Organic (NAO) Type Brake Linings (흑연과 삼황화안티몬의 상대적인 함량에 따른 비석면 유기질 마찰재의 제동특성에 관한 연구)

  • Kim, Seong-Jin;Jang, Ho
    • Tribology and Lubricants
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    • v.17 no.5
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    • pp.351-357
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    • 2001
  • Tribological behavior of NAO type brake linings containing different volume ratios of graphite and Sb$_2$S$_3$ was investigated using a scale dynamometer. Three different test modes consisting of stop, drag, and fade tests were employed to elucidate the effect of the solid lubricants on brake performance. Results of this work showed that the two solid lubricants, graphite and Sb$_2$S$_3$, significantly affected friction characteristics at various braking situations. Compared with the brake linings containing a single lubricant, the brake linings containing both solid lubricants showed better friction stability due to the synergistic effect of the two disparate lubricants during the stop and the drag test. In particular, in the case of containing two solid lubricants, the brake lining with higher contents of graphite showed better fade resistance than others.

Structural Analysis of a 24 Person Elevator Emergency Brake (24인승 엘리베이터 비상 브레이크의 구조해석)

  • Lee, Jong-sun
    • Journal of the Korea Convergence Society
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    • v.9 no.12
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    • pp.189-194
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    • 2018
  • This study is 24 person emergency brake for the structural analysis are described. Recently emerged as a key point of the elevator safety and increase the need for an emergency brake was developed accordingly to ensure the safety of the brake tool for 3D design using Solid Works. ANSYS utilizes 24 person emergency break finite element model for total deformation, strain and stress were obtained.

Control Performance Evaluation of MR Brake Depending on Durability (MR 브레이크의 내구성에 따른 제어성능평가)

  • Kim, Wan Ho;Park, Jhin Ha;Yang, Soon Yong;Shin, Cheol Soo;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.6_spc
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    • pp.660-666
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    • 2016
  • This paper presents performance comparison results of magneto-rheological (MR) brake in the sense of wear characteristics. To create wear circumstance, the brake is operated in 100 000 cycles by DC motor. To make wear test in same design parameters such as the radius of the housing, ferromagnetic disc and gap size, small sample of stainless are inserted in housing of MR brake. The performances of brake are compared between the initial stage (no wear) and 100 000 revolution cycles operated stage (wear). At each circumstance, torque of the brake is measured and compared by applying step current and sinusoidal control input. The controller used in this work is a simple, but effective PID controller. It is demonstrated that the wear behavior is more obvious as the operating cycle is increased in the torque control process.

A Study on Temperature Field and Contact Pressure in Ventilated Disc-Pad Brake by 3D Thermo-mechanical Coupling Model (3차원 열-기계 커플링 모델에 의한 벤틸레이티드 디스크-패드 브레이크의 온도 분포와 접촉 압력에 관한 연구)

  • Hwang, Pyung;Seo, Hee-Chang;Wu, Xuan
    • Tribology and Lubricants
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    • v.25 no.6
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    • pp.421-426
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    • 2009
  • The brake system is important part of automobile safety system. The disc brake system is divided two parts: the rotating axisymmetrical disc and the stationary pads. During braking, the kinetic energy and potential energy of moving vehicle were converted into the thermal energy through frictional heat between the brake disc and the pads. The frictional heat, which is generated on the interface of the disc and pads, can cause high temperature during the braking process. The object of present work is to determine temperature and thermal stress, to compare to simulation results and experimental results in the disc by partial 3D model of ventilated disc brake with appropriate boundary conditions. In the simulation process, the mechanical loads were applied to the thermo-mechanical coupling analysis in order to simulate the process of heat produced by friction.

Friction and Wear Characteristics and Reliability Estimation of Aircraft Brake System (항공기 제동장치의 마찰.마멸 특성 및 신뢰도 예측)

  • 장동관;김대은
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.11
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    • pp.127-133
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    • 2003
  • Pin-on-disk and hardness tests using mechanical components of M-20J aircraft braking system were performed to identify the friction and wear characteristics. The intention of this work was also to analyze a 5-year term maintenance record of an M-20J aircraft. used for flight training at Hankook Aviation University, and to determine the reliability of the brake system of an M-20J aircraft. The mean wear coefficients of the lining sliding against the brake disk were compared between the test and reliability estimation to obtain a predictive wear model.