• 제목/요약/키워드: Brake squeal

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KTX 제동장치의 고유진동수와 스퀼소음 분석 (Analysis of Natural Frequencies and Squeal Noise of KTX Brake Unit)

  • 구병춘;나인균
    • 한국소음진동공학회논문집
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    • 제24권12호
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    • pp.954-961
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    • 2014
  • Brake squeal noise of KTX is very uncomfortable to passengers and workers in stations. A lot of study has been conducted to inquire into the mechanism of the squeal noise. But understanding of the brake squeal noise is still challenging. In this study, we developed a full-scale tester equipped with a KTX mechanical brake unit. And we measured the vibrational characteristics of each component of the brake unit and compared them with frequency response functions of brake squeal noise measured also in the tester. It was found that the brake squeal noise was more closely related to the vibrational characteristics of the brake pads and hangers in friction condition than those of free components.

디스크 정렬불량에 기인한 브레이크 스퀼소음의 실험해석 (Experimental Analysis on Brake Squeal Noise Due to Disk Misalignment)

  • 박주표;최연선
    • 한국자동차공학회논문집
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    • 제12권5호
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    • pp.118-124
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    • 2004
  • To investigate the mechanics of brake squeal noise, the sound and vibration of an actual brake system was measured using a brake dynamometer. The experimental results show that disk run-out due to the misalignment of brake disk varies with brake line pressure and becomes the important factor of brake squeal noise generation. Also, it was confirmed that the frequency of the squeal noise equals to the natural frequency of the disk bending mode.

제동시 브레이크 소음 개선에 관한 연구 (A Study for the Improvement of the Brake Squeal Noise)

  • 김동우;이희욱
    • 한국자동차공학회논문집
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    • 제4권6호
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    • pp.223-228
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    • 1996
  • The frequency of the brake squeal noise can be changed during braking, and this frequency shifting is due to variation of braking deceleration rate. The natural frequency of the brake system also shifted according to deceleration rate. It makes difficult to treat this problem. This paper shows an experimental study on the brake squeal noise having main frequencies of about 450~500Hz. And it shows how to improve the brake squeal noise problem.

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디스크 정렬불량에 기인한 브레이크 스퀼소음 (Brake Squeal Noise Due to Disk Misalignment)

  • 박주표;최연선
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1690-1695
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    • 2003
  • In order to investigate the mechanism of brake squeal noise, the sound and vibration of an actua1 brake system were measured using a brake dynamometer. The experimental results show that disc run-out varies with brake line pressure and the factor of squeal generation is the run-out due to the misalignment of brake disk. A three degrees of freedom friction model is developed for the disk brake system where the run-out effect and nonlinear friction characteristic are considered. The results of numerical analysis of the model agree well with the experimental results. Also, the stability analysis of the model was performed to predict the generation of brake squeal due to the design parameter modification of brake systems. The results show that the squeal generation depends on the nm-out rather than the friction characteristic between the pad and the disk of brake.

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전동차 브레이크 스퀼소음 현상 및 개선에 대한 연구 (Study on the break squeal noise of rolling stock on tracks and improvements for reducing squeal noise)

  • 정수영;김성걸
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 추계학술대회 논문집
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    • pp.170-175
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    • 2005
  • In this study, experimental and theoretical methods were applied to understand brake squeal noise VVVF rolling stock on tracks. Trailer cars needed to payed a particular attention, because they were the major source of brake noise. VVVF rolling stocks for lines no 1 of the subway system in Seoul were used for experimental analyses. In order to study brake squeal noise, a dynamometer test at the S&T Brake, Co., which was a manufacturer of brake pads had performed. For measuring vibration and noise, vibration tests of brake parts (brake lining, brake lining head, back plates, etc.) at the SNUT were executed. Also, vibration tests of disc assembly and lining block at the heavy maintenance shop of the Gunja depot were performed. The modal analyses by using an ANSYS which was one of the CAE commercial program were simulated to know the relationship to the mechanism of brake noise. On the based of the tests and the simulations it was found that specific frequencies of the brake parts affected squeal noise, and improvements for reducing squeal noise were proposed.

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브레이크 패드의 동적 불안정성에 따른 스퀼 소음 발생 원인의 실험적 연구 (An Experimental Study on the Squeal Noise Generation due to Dynamic Instability of Brake Pad)

  • 조상운;임병덕
    • 한국자동차공학회논문집
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    • 제24권5호
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    • pp.520-526
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    • 2016
  • Squeal noise is a typical brake noise that is annoying to both passengers and pedestrians. Its frequency range is fairly wide from 1 kHz to 18 kHz, which can be distressful to people. The brake squeal noise occurs due to various mechanisms, such as the mode coupling of the brake system, self-excited vibration, unstable wear, and others. In this study, several parameters involved in the generation of a squeal noise are investigated experimentally by using a brake noise dynamometer. The speed, caliper pressure, torque, and friction coefficient are measured as functions of time on the dynamometer. The contact pressure and temperature distributions of the disc and the pad are also measured by using a thermal imaging camera and a pressure mapping system. As a result of the simultaneous measurement of the friction coefficient and squeal amplitude as functions of the velocity, it is found that the onset of the squeal may be predicted from the ${\mu}-v$ curve. It is also found that a non-uniform contact pressure causes instability and, in turn, a squeal. Based on the analysis results, design modifications of the pad are suggested for improved noise characteristics.

회전 디스크 브레이크의 스퀼소음에 대한 선형안정성 연구 (Linear Stability Analysis of a Rotating Disc Brake for Squeal Noise)

  • 강재영
    • 한국소음진동공학회논문집
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    • 제19권10호
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    • pp.1092-1098
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    • 2009
  • The squeal propensity of an automotive disc brake system is studied in the theoretical and computational manner. The rotating disc is in contact with two stationary pads and the nonlinear friction is engaged on the contact surface. The friction-coupled equations of motion are derived in the finite element(FE) of the actual brake disc and pad. From the general definition of friction force, the rotation and in-plane mode effects can be included properly in the brake squeal model. The eigenvalue sensitivity analysis and the mode shape visualization at squeal frequencies are also conducted for the detailed investigation. It is found that the squeal propensity is strongly influenced by rotation effect and the in-plane mode can be involved in squeal generation.

디스크 브레이크의 마찰면에서 발생되는 스퀼소음에 관한 실험적 연구 (An Experimental Study on the Squeal Noise Generated in Friction Surface of Disk Brake)

  • 이해철;이원평;차경옥
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.26-31
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    • 2000
  • There are various noises generated by friction. Among the rest, eliminating squeal noise generated during braking is an important task for the improvement of vehicle passengers' comfort. The parameters affecting brake squeal noise are the material properties of the braking pad, the dynamic properties of the brake parts and the dimensions of the brake assembly etc. Also, the squeal noise changes its inherent form with the normal load and sliding speed. In this study, the characteristics of brake squeal noise generated by friction is analyzed experimentally. The experiment focused on the analysis of friction self-excited vibration and squeal noise level. Friction self-excited vibration is caused by the dry friction between pads and rotor, and occurs as a function of their relative sliding speeds. And Friction self-excited vibration is raised the brake squeal noise.

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마찰면에서 자여 진동에 의해 발생되는 스퀼 소음에 관한 연구 (A Study on the Squeal Noise generated by Self-excited Vibration in Friction surface)

  • 이해철
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 추계학술대회 논문집
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    • pp.90-96
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    • 1998
  • There are various noises generated by friction. Among the rest, eliminating squeal noise generated during braking is an important task for the improvement of vehicle passengers' comfort. The parameters affecting brake squeal noise are the material properties of the braking pad, the dynamic properties of the brake parts and the dimensions of the brake assemble etc. Also, the squeal noise changes its inherent form(i.e. its sound pressure level and its frequency) with the normal load and sliding speed. In this study, the characteristics of brake squeal noise generated by friction is analyzed experimentally. The experiment focused on the analysis of friction self-excited vibrationand squeal noise level. Friction self-excited vibration is caused by the dry friction between pads and rotor, and occurs as a function of their relative sliding speeds. And Friction self-excited vibration is raised the brake squeal noise.

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스퀼 융합모델을 이용한 접촉부 강성인자에 따른 브레이크 스퀼 영향도 연구 (Effect of Contact Stiffness on Brake Squeal Analysis Using Analytical FE Squeal Model)

  • 강재영
    • 한국소음진동공학회논문집
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    • 제24권10호
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    • pp.749-755
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    • 2014
  • The analytical-finite element(FE) squeal model is applied to investigate the squeal propensity associated with contact stiffness of the disc brake system. The system contact stiffness is incorporated into the perturbed equations of motion in the analytical manner where the brake components are modeled by FE method. The results show that the contact stiffness of the friction material and the contact stiffness between the pads and caliper are the influential factors on the squeal propensity. Particularly, the modal instability of the 3200 Hz squeal mode drastically changes with respect to the contact stiffness between the pads and caliper.