• Title/Summary/Keyword: Brake disk

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Implementation of the portable brake judder measurement system by use of the Labview (LabView를 이용한 휴대형 브레이크 저더 측정 시스템 구현)

  • Shin, Dong-Uk;Kim, Sun-Hyung
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.12 no.3
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    • pp.569-574
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    • 2008
  • In Because DTV comes to origin of car body shock or brake pedal flutter occurrence in car. This in development of measurement device that can examine this in driver protection dimension or at production early sending of goods visual point purpose of this study have. In this paper, I developed portable Brake Judder measurement system by use of the DTV.

Brake Squeal Noise Due to Disk Run-out (디스크 런아웃에 기인한 브레이크 스퀼소음)

  • Lim Jae-Hoon;Cho Sung-Jin;Choi Yeon-Sun;Choi Sung-Jin;Choi Gyoo-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.3
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    • pp.41-47
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    • 2005
  • This paper deals with a squeal noise in a brake system. It has been proved that the squeal noise is influenced by the angular misalignment of a disk, disk run-out, with the previously experimental study. In this study, a cause of the noise is examined by using FE analysis program(SAMCEF) and numerical analyses with a derived analytical equation of the disk based on the experimental results. The FE analyses and numerical results show that the squeal noise is due to the disk run-out as the experimental results and the frequency component of the noise equals to that of a disk's bending mode arising from the Hopf bifurcation.

Brake Squeal Noise Due to Disk Run-out (디스크 런아웃에 기인한 브레이크 스퀼소음)

  • Lim, Jae-Hoon;Cho, Sung-Jin;Choi, Yeon-Sun
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.595-600
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    • 2004
  • This paper deals with a cause analysis of a squeal noise in a brake system. It has been proved that the squeal noise is influenced by the angular misalignment of a disk, disk run-out, with the previously experimental study. In this study, a cause of the noise is examined by using FE analysis program(SAMCEF) and numerical analyses with a derived analytical equation of the disk based on the experimental results. The FE analyses and numerical results show that the squeal noise is due to the disk run-out as the experimental results and the frequency component of the noise equals to that of a disk's bending mode arising from the Hopf bifurcation.

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A Study on Friction Characteristics for Motorcycle Disk Using Taguchi Experimental Design (다꾸지 기법에 의한 이륜자동차 브레이크 디스크의 마찰특성에 관한 연구)

  • Juen, H.Y.;Ryu, M.R.;Lee, S.J.;Park, H.S.
    • Journal of Power System Engineering
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    • v.10 no.3
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    • pp.67-72
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    • 2006
  • The effect of manufacturing parameters on wear and improve cooling of motorcycle break system was studied using a disk-on-pad type friction tester. Such parameters conditions have an effect on the wear and improve cooling factor such as applied load, sliding speed, frictional time and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factor. In this study, the wear and cooling characteristics using design of experiment containing 4 elements were investigated for an optimal condition for the best motorcycle disk break system employing Taguchi robust experimental design. From this study, the result was shown that vents have an effect on convection area improving more cooling ability and reduced wear of the disk.

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Numerical Study on the Hot Spots of Friction Surface in Disk Brakes (디스크 브레이크 마찰표면의 적열점에 관한 수치적 연구)

  • Kim, Chung-Kyun;Cho, Seung-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.11
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    • pp.1692-1696
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    • 2004
  • This paper presents the thermally induced hot spot characteristics of rubbing surface in the friction pad disk brake. During the braking period, the rubbing surface with irregular asperities that are strongly engaged in rough surface, wear, and deformed surface due to a friction heating may produce an irregular distorted geometry of the disk surface. The tribological interactions between the disk and the pads are unstable if the contact stress is severe, in which the irregularity develops the contact pressure distribution, leading eventually to localized contact, high temperature and formation of hot spots. The computed results of contact spots that are simulated using a coupled thermal-mechanical analysis present sinusoidal distortions and localized extrusions of the disk surface, which are strongly related to a hot spot in the practical disk brake.

A Study of Frictional Contact Vibration Influence on Hot Spot in Automotive Disk Brake (디스크 브레이크에서 접촉 마찰 진동이 열섬에 미치는 영향 연구)

  • Cho, Ho-Joon;Kim, Myoung-Gu;Cho, Chong-Du
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.154-161
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    • 2007
  • Hot spot phenomenon that occurs, during judder vibration, is locally concentrated heat due to friction between brake disk and pad. It is important to understand the reason behind hot spot phenomenon, for reduction of judder vibration. In this experimental study, experiments were performed in accordance with rotation speed of brake disk, pressure of master cylinder and pad length for achieving different aspects of hot spot phenomenon. Temperature distribution of hot spot was obtained by using the infrared camera. As the hot spot occurred, vibration was measured and frequency analysis was performed. Finite element analysis of thermal deformation of disk was performed by using temperature distribution that was achieved by experimental results. And mode shapes of disk was analyzed by finite element analysis and compared with experimental results. It was observed that the excitation frequency band of frictional contact and frictional force mainly affects the hot spot phenomenon.

Experimental study of Braking characteristics of Disk brake (디스크 브레이크의 제동특성에 관한 실험적 연구)

  • Han Joohyun;Cho Seunghyun;Kim Hangoo;Lee Boungkwan;Kim Chungkyun;Lee Ilkwon
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.241-244
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    • 2004
  • In this paper wear ratio, hardness and microstructure were experimented for study of friction wear characteristic of automotive disk brake considering running distance. In this work.4 specimens were employed for test of the friction&wear tester as a function running distance. Despite the fact that brakes must operate under a variety of environmental conditions. most research has worked in laboratory with ideal condition.

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Transient Thermoelnstic Analysis of Disk Brakes Using Finite Element Method (유한요소법을 이용한 디스크 브레이크의 과도기 열탄성 해석)

  • Choi, Ji-Hoon;Kim, Do-Hyung;Lee, In;Cha, Hee-Bum;Kang, Min-Gu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.5
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    • pp.160-167
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    • 2002
  • The transient thermoelastic analysis of automotive disk brakes with frictional contact is performed by using the finite element method. To analyze the thermoelastic behaviors occurring in disk brakes, the coupled heat conduction and elastic equations are solved. The fully implicit transient scheme is used to improve the computation accuracy at every time step. The numerical results of the thermoelastic behaviors are obtained during the repeated braking condition. The computational results show that the thermoelastic instability(TEI) phenomenon(the growth of non-uniformities in contact pressure) occurs in disk brakes. Also, the effect of material properties on the thermoelastic behaviors is investigated to facilitate the conceptual design of the brake system.

Computer Simulations on the Thermal Behaviors of a Friction Pad in High-Speed Train Disk Brakes

  • Kim, Chung Kyun
    • KSTLE International Journal
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    • v.1 no.2
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    • pp.95-100
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    • 2000
  • The thermal behaviors of disk-pad braking models has been analyzed for a high-speed train brake system using the coupled thermal-mechanical analysis technique. The temperature distribution, thermal distortion, and contact stress in the disk-pads contact model have been investigated as functions of the convective heat transfer rate. The FEM results indicate that multiple spot type pads show more stabilized thermal characteristics compared with those of the flat type pads for the increased convective heat transfer rate. The maximum contact stress for a friction pad loaded against a rubbing disk was occurred on the edge of the pad at the disk-pad interface.

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Thermal Stress Characteristics of a Disk Pad in High-Speed Trains (고속 전철에서 디스크 패드의 열응력 특성에 관한 연구)

  • 김청균;조승현
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.245-255
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    • 1997
  • The thermal characteristics of a disk such as temperature distribution, thermal behaviours and thermal stress during a braking operation has been analyzed for a high-speed train using the finite element method. The maximum stress for a pad loaded against a disk was occurred at the trailing and leading edges of the disk pad at the underlayer-backplate interface. The FEM results indictate that the thermal characterisics of the spot type pad shows good performance compared with those of the flat type pad. Thus, the spot type pad in brake system may be recommended for the high-speed train system.

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