• Title/Summary/Keyword: Brake Test

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A Study on Wear loss of Motorcycle Brake Disk by Response Surface Method (반응 표면법을 이용한 이륜자동차 브레이크 디스크 마멸량에 관한 연구)

  • Jeon, H.Y.
    • Journal of Power System Engineering
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    • v.12 no.3
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    • pp.44-49
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    • 2008
  • In this research, I would like to choose sliding distance and ventilated hole number which affect to the amount of wear of disk and pad as experiment conditions of 'the amount of wear' through wear test of motorcycle brake disk. Also, I analyze the amount of wear according to the variation of coefficient of friction by using design of experiment that is being widely used in diverse areas. With the tests of least, I present the correlation of each experiment condition. Therefore, I analyzed the variation of the amount of wear of disk and pad according to test factors such as ventilated hole number, applied load, sliding speed, and sliding distance in wear test of motorcycle brake disk by applying the design of experiment. Also, I analyzed quantitatively the influence of test factors through Taguchi Robust experimental design, response surface and examined the most suitable level and estimation of the amount of wear of disk. From these, I reached the following conclusions. response surface design, mathematical model was constructed about amount of wear of disk and pad. The amount of wear that decrease according to increase of ventilated hole number, and it's increase according to Increase of applied load, sliding speed, and sliding distance.

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A study on the TIG Autogenous Welding and Filler Material Welding Technology of Brake Lamp for Vehicle (자동차용 제동등의 TIG 제살용접 및 용가재 용접에 관한 연구)

  • Hahn, Chang-Su;Cho, Hyoung-Ki;Kim, Jin-Pyeong;Park, Ho;Kim, Dong-Gyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.5
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    • pp.771-777
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    • 2006
  • Recently regulations which make it mandatory to use the environment-friendly goods are increaing in automobiles. In this study the TIG autogenous welding process was developed by solving the problem of previous spot welding of side part and the ceramic protection Jig was developed for the welding of fragile glass ball. And the optimal process parameter was selected by complementing the demerit of the previous filler material welding to fill up the bottom part. Finally the lamp aging test and earthquake resistant test was done to check the reliability of welded brake lamp.

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Performance Analysis and Test of the Small Piezoelectric-Hydraulic Pump Brake System (소형 압전유압펌프 브레이크 시스템의 성능해석 및 실험)

  • Hwang, Yong-Ha;Hwang, Jai-Hyuk;Nguyen, Anh Phuc;Bae, Jae-Sung
    • Journal of Aerospace System Engineering
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    • v.12 no.4
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    • pp.49-56
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    • 2018
  • In this paper, the performance analysis and the experiment of the brake system using the small piezoelectric-hydraulic pump were performed. Initially, the 3-D modeling of the brake load components was performed for the construction of the brake system. Subsequently, modeling using the commercial program AMESim was performed. A floating caliper model was used as a load for modeling the brake system. Through the AMESim simulation, load pressure, check valve displacement and flow rate under no load state were calculated, and performance analysis and changes in dynamic characteristics were confirmed by adding brake load. A jig for use in fixing the brake load during performance test was manufactured. The flow rate was assessed under no load condition and load pressure formation experiments were performed and compared with simulation results. Experimental results revealed the maximum load pressure as about 73bar at 130Hz and the maximum flow rate as about 203cc/min at 145Hz, which satisfied the requirement of small- and medium-sized UAV braking system. In addition, simulation results revealed that the load pressure and discharge flow rate were within 6% and 5%, respectively. Apparently, the modeling is expected to be effective for brake performance analysis.

Experimental Research on Braking Characteristics of Aircraft ABS Brake System with Ground Conditions (항공기용 ABS 제동시스템의 노면 조건별 제동특성에 관한 시험적 연구)

  • Yi, Mi-Seon
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.25 no.2
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    • pp.18-24
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    • 2017
  • Results of the experimental research are described in this thesis, which are about braking characteristics of aircraft ABS brake system with different ground conditions. Dynamo-tests were conducted with the state of the application aircraft condition and with two different ground conditions. The Braking characteristics on each ground condition were drawn from the results of occurrence of skid, braking distance and deceleration. The braking performance of the application aircraft could be anticipated and the efficient range of braking operation could be set with those results.

Friction and Wear Characteristics and Reliability Estimation of Aircraft Brake System (항공기 제동장치의 마찰.마멸 특성 및 신뢰도 예측)

  • 장동관;김대은
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.11
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    • pp.127-133
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    • 2003
  • Pin-on-disk and hardness tests using mechanical components of M-20J aircraft braking system were performed to identify the friction and wear characteristics. The intention of this work was also to analyze a 5-year term maintenance record of an M-20J aircraft. used for flight training at Hankook Aviation University, and to determine the reliability of the brake system of an M-20J aircraft. The mean wear coefficients of the lining sliding against the brake disk were compared between the test and reliability estimation to obtain a predictive wear model.

Influence of External Air Velocity for Tribological Characteristics between Sintered Friction Material and Disk (외부 공기속도 변화에 따른 소결마찰재와 디스크간 마찰특성)

  • Lee, Jong Seong;Lee, Hi Sung
    • Tribology and Lubricants
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    • v.29 no.1
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    • pp.19-26
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    • 2013
  • Cu-matrix sintered brake pads and low-alloy heat-resistant steel are commonly applied to basic brake systems in high-energy moving machines. In this research, we analyzed the tribological characteristics to determine the influence of the air velocity between the disk and pad. At a low brake pressure with airflow, the friction stability was decreased as a result of the lack of tribofilm formation at the disk surface. However, there were no significant changes in the friction coefficient under any of the test conditions. The wear rates of the friction materials were decreased with an increase in the airflow velocity. As a result, the airflow velocity influenced the friction stability, as well as the wear rate of the friction materials and disk, but not the friction coefficient.

Developments and Test of Brake-By-Wire System for Aircraft (항공기용 Brake-By-Wire System 개발 및 시험)

  • Jeon, Jeong-Woo;Woo, Gui-Aee;Lee, Ki-Chang;Hwang, Don-Ha;Kim, Yong-Joo
    • Proceedings of the KIEE Conference
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    • 2004.07d
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    • pp.2155-2157
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    • 2004
  • 본 논문은 항공기용 Brake-By-Wire System 개발을 위한 설계 및 제작 그리고 시험에 관한 내용을 다루고 있다. 개발된 디지털제어기(Digital Control Unit)는 기본적인 제동기능 외에 Anti-skid 기능, Locked Wheel Protection 기능, Touchdown Protection 기능 등을 수행할 수 있다. 기능의 수행검중을 위해 실시간 HILS (Hardware In the Loop Simulation) 시험 및 Dynamometer 시험을 실시하여, 개발된 Brake-By-Wire System의 기능 및 성능을 확인하였다.

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A Study on the Manufacturing of Brake tube and Flare nut for Automobiles (자동차용 브레이크 튜브 및 플레어 너트의 제조에 관한 연구)

  • Han, Kyu-Taek
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.113-119
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    • 2008
  • The purpose of the present paper is to investigate the optimal shape of the brake tube-end and flare nut for automobiles using the $DEFORM^{TM}-3D$, finite element code. A flare nut is a small and important part used to join a brake tube-end in automobiles. In this instance, we studied the optimal forging processes for the tube-end and flare nut. Finite element analysis has been carried out to predict an optimal shape of the tube-end and flare nut. Also the simulation results were reflected to the forging processes design for the tube-end and flare nut. The shape of the tube-end and flare nut is in agreement with the finite element simulation and the test results.

A Study on Thermal Analysis of Motorcycle Brake Disk (모터싸이클 브레이크 디스크의 열 해석에 관한 연구)

  • Ryu, Mi-Ra;Kim, Young-Hee;Byon, Sang-Min;Park, Heung-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.34-40
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    • 2009
  • The effect of frictional factors on thermal stress and deformation volume of motorcycle brake disk was studied by using a disk-on-pad type friction tester. It has an effect on the frictional factor such as applied load, sliding speed, sliding distance and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factors. In this study, thermal stress and deformation volume by using design of experiment with 4 elements were investigated for thermal analysis with regression analysis. Thermal stress and thermal deformation are obtained by the application of temperature from mechanical test. From this study, the result showed that the motorcycle brake disk with ventilated hole 3 had the most excellent thermal stress and deformation volume. The regression equation had a trust rate of 95% for the prediction of thermal stress and deformation volume of motorcycle brake disk was composed.

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Sensitivity Analysis of Transfer Mechanism to Brake Judder (브레이크 저더에 대한 전달계 민감도 해석)

  • Sim, Kyung-Seok;Park, Tae-Won
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.401-406
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    • 2011
  • The abnormal vibration from the BTV(Brake Torque Variation) and DTV(Disc Thickness Variation) is transferred to the suspension and steering system during braking. In this paper, judder simulation is carried out using multi-body dynamic analysis program to analyze the relation of the judder and transfer mechanism which is composed of the suspension and steering system. In order to analyze the brake judder transfer system, the full vehicle model was composed with rigid body, non-linear bushing, non-linear constraints and joints. Full vehicle model analysis was compared by actual vehicle judder test and sensitivity analysis of the suspension system is carried out.

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