• Title/Summary/Keyword: Brake Mechanism

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Design of Switch Mechanism of Electric Contact Using Double Scotch Yoke Mechanism (이중 스카치 요크 기구를 이용한 접점 개폐 메커니즘의 설계)

  • Yang H.I.;Ahn K.Y.;Jeong K.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.804-807
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    • 2005
  • In this paper, a double scotch yoke mechanism for moving simultaneously the fixed contact and moving contact of a gas circuit brake, is proposed and designed to improve the breaking characteristics of the circuit breaker. Firstly, the design parameters of the scotch yoke are kinematically determined from the desired design condition of the circuit breaker. Next, the stroke curve of the moving contact is designed by considering the design parameter and the specified opening characteristics of electric contacts. Based on the scotch yoke and stroke curve, the dynamics of the electric contacts is analyzed using ADAMS model of switch mechanism.

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Design and Analysis of Loading Block of VCR Deck Mechanism (비데오 데크 메카니즘의 로딩블럭 해석 및 설계)

  • 박태원;김광배
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.2
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    • pp.502-511
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    • 1994
  • A video deck mechanism is composed of various cams, links, and gears, and it requires precise movement. So kinematic motion between parts should be considered to get desired movement depending on the timing chart which defines movement of each part to get desired mode. Also dynamic effects should be considered to get right tape tension and to estimate motor force required to obtain accurate motion. The design process of the deck mechanism of VCR is explained briefly. The loading block of the deck mechanism is divided into a tape translational group and a brake control group. Each group is modeled for kinematic and dynamic analysis. Finally, two groups are combined together to analyze the loading block of the deck mechanism. Results are used to understand and modify an existing design.

A Study on the Improvement of Brake Judder in Korean Light Tactical Vehicles (한국형 전술차량 제동 시 차체 떨림 개선에 관한 연구)

  • Kim, Sung-Gon;Kim, Seon-Jin;Shin, Cheol-Ho;Yun, Seong-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.6
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    • pp.432-439
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    • 2020
  • Brake judder has been identified in some operating military units of Korean Light Tactical Vehicles(KLTV) with In-board brake systems to improve braking performance. Severe vibration generated while driving the vehicle may reduce the KLTV's driving stability and further lead to accidents. For the prevention of this, this study analyzes the root cause through the failure analysis on the vehicles with the brake judder identified. Furthermore, the improvement factor was derived by identifying a vibration transmission path by analyzing the vibration transmission mechanism. The study analysis confirmed that the vibration of the frame during braking in the tactical vehicle is a cold judder phenomenon, which is caused by an increase in disk thickness variation due to rust and foreign substances under excessive brake disc's run-out. In addition, it was confirmed that such vibration can be reduced by improving the mounting structure. So, an improvement method for each factor was suggested and its effectiveness was verified by comparison test. Finally, it is expected that the improvement plans derived through this study can be used in the development of a next military vehicle.

Derivation of Ideal Function proposed by Taguchi for Dynamic Systems with Double Signals - the brake system

  • Li Chang-chung;Chen Kun-jiang
    • Proceedings of the Korean Society for Quality Management Conference
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    • 1998.11a
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    • pp.384-392
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    • 1998
  • Dr. Taguchi proposed three models of ideal functions for dynamic systems with double signal factors. He also gave examples for each model yet without derivation. It will be difficult for other engineers to follow because Dr. Taguchi didn't show us how he obtained those models. Actually we can analyze each example from engineering aspect based on basic mechanism. In this paper we use brake systems to illustrate our approach of derivation and obtain a different form of ideal function from what Taguchi proposed. Our purpose is to provide an example that engineers can imitate and solve his problem at hand.

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Design and Analysis of High-Speed Unmanned Aerial Vehicle Ground Directional Rectifying Control System

  • Yin, Qiaozhi;Nie, Hong;Wei, Xiaohui;Xu, Kui
    • International Journal of Aeronautical and Space Sciences
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    • v.18 no.4
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    • pp.623-640
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    • 2017
  • The full nonlinear equations of an unmanned aerial vehicle ground taxiing mathematical dynamic model are built based on a type of unmanned aerial vehicle data in LMS Virtual.Lab Motion. The flexible landing gear model is considered to make the aircraft ground motion more accurate. The electric braking control system is established in MATLAB/Simulink and the experiment of it verifies that the electric braking model with the pressure sensor is fitted well with the actual braking mechanism and it ensures the braking response speediness. The direction rectification control law combining the differential brake and the rudder with 30% anti-skid brake is built to improve the directional stability. Two other rectifying control laws are demonstrated to compare with the designed control law to verify that the designed control is of high directional stability and high braking efficiency. The lateral displacement increases by 445.45% with poor rectification performance under the only rudder rectifying control relative to the designed control law. The braking distance rises by 36m and the braking frequency increases by 85.71% under the control law without anti-skid brake. Different landing conditions are simulated to verify the good robustness of the designed rectifying control.

Analysis of the Effect of Contact Stiffness on the Out-of-plane Motion of a Disc Brake System using 2-DOE Model (2자유도 모텔을 이용한 디스크 브레이크의 면외 운동에 미치는 접촉강성의 영향 분석)

  • 신기홍;조용구;차병규;오재응
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.2
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    • pp.160-167
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    • 2004
  • A two degree-of-freedom mathematical model is presented to investigate the friction mechanism of a disc brake system. A contact parameter is introduced to describe the coupling between the in-plane and the out-of-plane motions. The model with the contact parameter is considered under the assumption that the out-of-plane motion depends on the friction force along the in-plane motion. In order to describe the relationship between the friction force and the out-of plane motion, the dynamic friction coefficient is considered as a function of both relative velocity and normal farce. Using this friction law, a contact stiffness matrix along the normal direction can be obtained. The out-of-plane motion is then investigated by both the stability analysis and the numerical analysis for various parametric conditions. The results show that the stiffness parameters of the pad and the disc must be controlled at the same time. Also, the numerical analysis shows the existence of limit cycle caused by the effect of intermittent contact stiffness.

Friction and Wear Behavior of Carbon/Carbon Composites for Aircraft Brake Material (항공기 브레이크 재료용 탄소/탄소 복합재료의 마찰 및 마모 거동)

  • 우성택;윤재륜
    • Tribology and Lubricants
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    • v.9 no.1
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    • pp.62-69
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    • 1993
  • Friction and wear behavior of a carbon/carbon composite material for aircraft brake material was experimentally investigated. Friction and wear test setup was designed and built for the experiment. Friction and wear tests were conducted under various sliding conditions. Friction coefficients were measured and processed by a data acquisition system and amount of wear measured by a balance. Stainless steel disk was used as the counterface material. Temperature was also measured by inserting thermocouple 2.5 mm beneath the sliding surface of the carbon/carbon composite specimen. Wear surfaces were observed by SEM, and analyzed by EDAX. The experimental results showed that sliding speed and normal force did not have significant effects on friction coefficient and wear factor of the composite. Temperature increase just below the surface was not large enough to cause any thermal degradation or oxidation which occurred at higher temperature when tested by TGA. Wear film was generated both on the specimen and on the counterface at relatively low sliding speed but cracks, grooves, and wear debris were observed at high sliding speed. Friction coefficient remained almost constant when the sliding speed or normal load was varied. It is believed that the adhesive and abrasive components contributed mainly to the friction coefficient. Wear behavior at low sliding speed was governed by wear film formation and adhesive wear mechanism. At high speed, fiber orientation, ploughing by counterface asperities, and fiber breakage dominated wear of the carbon/carbon composite.

The Effect of Abrasive particles on Brake Performance (자동차 제동특성에 미치는 연마제의 영향에 관한 연구)

  • Hong, Young-Suk;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.332-340
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    • 2000
  • Friction properties of automotive brake pads containing different types of abrasivess were investigated. Five different abrasives, including o-quartz, magnesia, magnetite, alumina, zircon, were employed in this investigation and size effects of the abrasives on friction characteristics were also studied using 1, 50, 140$\mu\textrm{m}$ size zircon. Experimental results showed that the hardness and size of these abrasive particles were strongly related to friction behaviors and wear mechanisms. Harder and smaller abrasives showed higher friction coefficient and more wear. The surfaces of friction materials with different sizes of abrasives showed that two different modes of abrasion (two-body and three-body abrasion) appeared during sliding. Considering the above results, abrasive materials were thought to destroy transfer film and the extent of the destruction depends on the types and sizes of abrasive particles. A mechanism of the wear mode transition (two-body to three body abrasive motion) was suggested considering the binding energy and friction energy in terms of abrasive particle size.

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Development of Rotational Type of Wheel-Based Electromagnetic Induction Energy Harvester by Using Orthogonal Array (직교 배열표를 이용한 휠 기반 회전형 전자기 유도 방식 에너지 하베스터 개발)

  • Park, Hyunchul;Moon, Yongjun;Kwon, Sejin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.2
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    • pp.125-130
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    • 2013
  • According to the law revision of TPMS mounting obligations in Korea, researches about energy harvester which is the alternative of the battery are actively performed by many groups. Because WSN (Wireless Sensor Network) has the proposition of "Install and forget" and the power supplier also has the same performance as the vehicle's lifetime. In this paper, electromagnetic induction type of energy harvester through the relative motion between the rotating wheel and the fixed brake disc is introduced by using the most efficient source as the rotating motion in the view of vehicle's mechanism. The coil on the wheel and the permanent magnet at the brake disc are arranged in several ways. These various arrangements are the number of coil turns are consisted of design variables. By using the orthogonal array to reduce the experimental cost, the optimal composition is verified through the experiment. Finally the validity of the module is considered by measuring the level of storable electrical energy.

Investigation of Brake Squeal with Contact Stiffness Variation Using Experiment and FE Simulation (패드 접촉강성 변화에 따른 FE스퀼해석법 및 실험 검증)

  • Park, Kiwan;Nam, Jaehyeon;Kang, Jaeyoung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.345-352
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    • 2017
  • In this study, squeal noise with respect to pressure variation is measured by a lab-scaled brake dynamometer and estimated by a complex finite element (FE) eigenvalue analysis. From the FE eigenvalue sensitivity analysis, unstable frequencies occur due to a mode-coupling mechanism and are found to change with variation in contact stiffness. In the experiment, squeal frequencies near 1 kHz, 2.5 kHz, 3.5 kHz, and 4 kHz are increased with pressure variation. The sensitivity of squeal modes to contact stiffness variation obtained from the FE analysis is shown to approximate the variation of squeal frequencies under pressure variation in the experiment.