• 한국소음진동공학회논문집
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• 제23권11호
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• pp.957-965
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• 2013

This paper deals with analytical methods for low frequency and high frequency brake squeal noise on brake-rear caliper. In order to improve low frequency and high frequency squeal noise, we take survey caliper bracket shape parameters and housing shape parameters. Besides, using the combination of bracket and housing parameter were surveyed. Thus, using the combination of bracket Alt_05 and housing Alt_45 specifications, instability analysis and brake dynamo test were carried out. Based upon the two models, low and high frequency squeal noise of base model were improved. But, for 6.0 kHz frequency noise, which is not improved, it needs to additionally study on instability analysis and combination of the other brake components.

• 대한기계학회논문집A
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• 제39권3호
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• pp.283-289
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• 2015

본 연구에서는 위상 최적 설계 기법을 활용하여 복합소재 대차프레임의 제동장치 브래킷 경량 설계를 수행하였다. 제동장치 브래킷은 12t 와 9t 로 각각 두 가지 모델을 대상으로 하였다. 위상최적화시 설계영역은 단면적이 가장 넓은 수직면과 수평면으로 설정하였다. 제한조건은 제동장치 브래킷의 Z 축의 변위 값을 초기 변위 값보다 2.5% 증가이고, 목적함수는 제동장치 브래킷의 질량 최소화로 하였다. 또한 최적화 계산 시간을 줄이기 위해 대차프레임을 생략하고 대차프레임 대신 1D beam 요소를 적용하여 Z 축 변위를 기준으로 전체모델과 동일하게 등가시켜 두 모델간의 상관성을 확보 하였다. 그 결과 12t 모델은 60kg, 9t 모델은 31kg 감소하였고, 최적화 모델의 유한요소해석을 통하여 안전성을 검증하였다.

• 한국자동차공학회논문집
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• 제22권6호
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• pp.128-133
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• 2014

In this study, Two kinds of pad models with different configurations as the part of brake system are investigated by structural and fatigue analyses. As the maximum equivalent stress of model 2 becomes higher to the extent of 60% than that of model 1, model 2 can endure more load than model 1. In cases of two kinds of models, the maximum fatigue life at 'Sample history' becomes longer 60 times than 'SAE bracket history' and this life in case of 'SAE transmission' becomes longer 3.5 times than the case of 'SAE bracket history'. Maximum fatigue damages in cases of 'SAE bracket history', 'SAE transmission' and 'Sample history' at model 1 become higher than model 2. Model 2 is thought to have more fatigue durability than model 1. These study results can be effectively utilized with the design of brake pad by anticipating and investigating prevention and durability against its fatigue damage.

• 한국기계가공학회지
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• 제18권7호
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• pp.22-28
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• 2019

In this study, as part of the subway braking system, the structural analysis was performed with the fatigue analysis by comparing subway brake disc and wheel-type brake. When structural analysis was performed, it was possible to verify that the wheel-type brake were higher than the brake discs in case of total deformation. As the same loading conditions were given to the subway brake disc and wheel-type brake, wheel-type brakes was shown to have more deformation than brake disk but lower damage than the subway brake disc. Comparing with each fatigue loading condition, the maximum fatigue life for 'Sample history' is found to be about 60 times longer than for 'SAE bracket history'.

• 한국자동차공학회논문집
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• 제20권4호
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• pp.133-141
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• 2012

This study investigates structural and fatigue analyses of bike brake. Maximum equivalent stress of the model of mountain bike is 4 times as much as the model of general bike at static analysis. In cases of mountain and general bikes, maximum damage frequency at load of 'SAE bracket history' with the severest change of load becomes as much as 16 times than the most stable load of 'Sample history' among the nonuniform fatigue loads. In case of mountain bike, the possibility of maximum damage becomes 3% at the load of 'Sample history' with the average stress of 0 to $-3{\times}10^4$MPa and the amplitude stress of 0 to $10^4$MPa. In case of general bike, the possibility of maximum damage becomes 3% at the load of 'Sample history' with the average stress of 0 to $-0.8{\times}10^4$MPa and the amplitude stress of 0 to $0.2{\times}10^4$MPa. This stress state can be shown as 5 to 6 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The analysis result of this study can be effectively utilized for the safe design of bike brake.

• 한국전산구조공학회논문집
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• 제37권2호
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• pp.95-101
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• 2024

본 논문에서는 다이나믹크리깅 대리모델 기반 자동차 브레이크 패드 마모량 측정센서 브라켓의 설계최적화를 소개한다. 브레이크 작동시 마찰재 바닥의 온도가 600℃ 이상으로 상승하고, 이 열이 전달되어 센서의 기능을 상실시킨다. 따라서 열전달을 최소화하는 브라켓 형상의 설계최적화는 필수적이다. 최적화에 소요되는 계산비용을 절감하기 위해 다이나믹크리깅 대리모델로 열전달 시뮬레이션을 대체하였다. 다이나믹크리깅은 최적의 상관함수와 기저함수를 선정하였으며, 정확한 대리모델을 도출하였다. 최적화 결과 센서위치의 온도가 초기모델에 비해 7.57% 감소하였으며, 이를 열전달 시뮬레이션으로 다시 한번 확인하여 대리모델 기반 최적설계가 유의미함을 검증하였다.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2004년도 춘계학술대회 논문집
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• pp.903-908
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• 2004

Among welded structure bogies in use for high speed freight car, a part of bogies manufactured in 1999 and 2000 have found problems that crack occurs in its end beam. In case of a freight car the difference of weight between empty and loading conditions are worse than in case of a passenger car. Moreover its brake system is tread brake without second suspension system. Cracks of end beam is supposed to be due to loading by brake system rather than vertical loading by freight. These cracks can make brake system useless and may be a cause of derailment in the worst case. In this study, we have proposed a simple torsion-free brake shoe holder hanger to remove torsion of hanger bracket which was supposed to be one of causes of cracks and performed finite element analyses. Also static load test was applied in torsion free brake shoe holder.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2003년도 추계학술대회 논문집(III)
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• pp.36-41
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• 2003

Among welded structure bogies in use for high speed freight car, a part of bogies manufactured in 1999 and 2000 have found problems that failure occurs in its end beam. In case of a freight car a difference of weight between empty and loading conditions are worse than in case of a passenger car. Moreover its brake system is tread brake without second suspension system. A failure of end beam is supposed to be due to loading by brake rather than vertical loading by freight. This failure can make brake system useless and may be a cause of derailment in the worst case. In this study, we have proposed a simple torsion-free brake shoe holder hanger to remove torsion of hanger bracket which is supposed to be one of causes of failure and performed finite element analyses for making trial manufactures and its application.

• 한국공작기계학회논문집
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• 제18권2호
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• pp.201-206
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• 2009

This study investigates fatigue life and possibility damaged at disk brake of automobile by the simulation of fatigue analysis. Among nonconstant fatigue loads, the case of 'SAE Bracket History' which is the severest at the variation of load tends to be most unstable. The case of 'Sample History' which becomes slower at the variation of load tends to be most stable. The value of maximum relative damage in case of 'SAE Bracket History' is occurred near the average stress '0' and this case can be shown to have the possibility to affect more damage than another case. As the result of this study is applied to automobile parts with non constant loads, durability can be improved during drive by preventing any damage.

• International journal of advanced smart convergence
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• 제11권1호
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• pp.94-100
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• 2022

It is common for commercial vehicles to make the top part according to the use after making the bear chassis, and to connect various devices with the bear chassis. Various brackets used in bear chassis for the development of all automobiles, including commercial vehicles, play a role of connecting the components required for driving and operating the car to the car body. In commercial vehicles, components necessary for operation are installed in the bear chassis; that is, the bear chassis of commercial vehicles is a space where the devices required for driving and operating the vehicle are installed. The devices required for the configuration of the vehicle are drive, brake, exhaust and steering, etc. These devices are basically connected to the body, the front axis, or the rear axis. The part interlinking the apparatuses required for the vehicle drive to the car body or axis is bracket. In this study, we analyzed the boundary conditions to evaluate the stability of the three brackets that connect the components of the car to the front axis of the new type of 30-seater bus in the development process. In order to analyze the boundary conditions, the boundary conditions according to the driving condition of the vehicle were classified. For stress analysis to evaluate the stability of brackets according to the driving state of the vehicle, it is reasonable to give the bracket a boundary condition of harsh conditions.