• Title/Summary/Keyword: Bottom-ash

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Development of Metal Recovery Process for Municipal Incineration Bottom Ash (MIBA)

  • Kuroki, Ryota;Ohya, Hitoshi;Ishida, Kazumasa;Yamazaki, Kenichi
    • Resources Recycling
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    • v.28 no.3
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    • pp.21-25
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    • 2019
  • The utilization of incineration ash from municipal waste must be promoted to solve the social problem on the shortage of final disposal site. In this research, metals should be recovered to avoid the damage of the crushing machine during the utilization of incineration ash in cement industry. In fact, incineration bottom ash from municipal waste contains iron in 3-5%. Nonferrous metal and stainless steel in 1% is also included. The research and development on the physical recovery process was performed not only to remove the metals but also to recover high grade products. Metals were separated from incineration ash in Maruya Co. Ltd.. In fact, iron scrap recovered by magnetic separation can be selled. After that, mixed metal was separated from incineration ash using screen. In this research, mixed metal tried to divided copper, aluminum, brass and stainless steel using drum type magnetic separation, eddy current separation and high magnetic separation. As a result, recovered iron had an 80% for the grade. Aluminum was recovered by eddy current separation without copper and brass.

Engineering Characteristics of CLSM with Regard to the Particle Size of Bottom Ash (저회의 입도변화에 따른 CLSM의 공학적특성)

  • Lee, Yongsoo;Kim, Taeyeon;Lee, Bongjik
    • Journal of the Korean GEO-environmental Society
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    • v.21 no.10
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    • pp.5-10
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    • 2020
  • As the demand for the recycling of industrial by-products increases due to various environmental restrictions including the prohibition of ocean disposal, various studies regarding the recycling of industrial by-products are currently being carried out. One of the industrial by-product, coal ash is produced from thermal power generation; studies on the recycling of fly ash have been actively carried out and it is currently recycled in various fields. In the case of bottom ash, however, only a portion of the total amount generated is primarily processed into a particle size of 2~4mm or less than 2mm to be used for gardening purpose and light weight aggregate and so on. The remaining amount is buried at ash disposal sites. Therefore, various studies are needed to develop measures to use bottom ash. This study aimed at identifying the optimal particle size and mixing ratio of bottom ash to be used as CLSM aggregate. To this end, it evaluated the usability of bottom ash as CLSM aggregate, by investigating the flowability and strength change characteristics of CLSM produced with regard to the mixing ratio of weathered granite soil and bottom ash, particle size of bottom ash to be mixed and soil binder addition rate and conducting a heavy metal leaching test.

Mechanical and Chemical Characteristics of Bottom Ash Aggregates Cold-bonded with Fly Ash (플라이애시로 표면개질한 바텀애시 경량골재의 물리 화학적특성)

  • Kim, Hyeong-Ki;Ha, Kyung-Ae;Jang, Jeong-Gook;Lee, Haeng-Ki
    • Journal of the Korean Ceramic Society
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    • v.51 no.2
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    • pp.57-63
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    • 2014
  • Bottom ash can be used as pelletizing seeds in unsintered artificial lightweight aggregates, so it can be called as 'cold-bonded aggregates'. In the present study, the mechanical and chemical characteristics of bottom ash aggregates cold-bonded with fly ash were investigated. The crushing strength and the water transfer characteristic of the aggregates, which may affect the strength gain of the concrete, were evaluated. Moreover, the degree of hydration and the hydration products of the aggregates were analyzed to verify the chemical stability of the aggregates. Compared to commercialized artificial lightweight aggregates manufactured by sintering process, cold-bonded fly/bottom ash aggregates had similar levels of water transfer characteristics, while having lower strengths. The calcium hydroxide in the aggregates was almost completely consumed after 28 days moist curing.

Preparation of shotcrete coarse aggregate with low grade clay and coal ash (저급 점토와 석탄회를 이용한 숏크리트용 골재의 제조)

  • Kim, Kyung-Nam;Jung, Hee-Su;Park, Hyun
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.20 no.3
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    • pp.147-152
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    • 2010
  • In this study, the artificial coarse aggregate was manufactured by using coal ash and low grade clay. The characteristics of a coal ash-clay system were investigated using XRD, XRF, TG-DTA, SEM and Dilatometer with various coal ash contents. The chemical compositions are the fly ash, bottom ash and clay, $Al_2O_3$ are 28.5 wt%, 32.4 wt% and 18.1 wt%, and $SiO_2$ are 33.0 wt%, 53.7 wt% and 68.4 wt% in weight ratio, respectively. The shrinkage of specimens started at around $850^{\circ}C$ and changed little up to $1100^{\circ}C$, but increased markedly at above $1100^{\circ}C$. The shrinkage rate is strongly related to the decarbonization amount of coal ash. At the sintering temperature $1150^{\circ}C$, it was found that quartz, mullite, anorthite and albite phase exist in all specimens. It was found that bottom-clay system specimen sintered at $1150^{\circ}C$ had a good compressive strength of 87.5 kg/$cm^2$, and the compressive strength of bottom-clay specimen was higher than that of fly-clay system specimen. The reusability of coal ash as a raw material in the process of shotcrete resources such as artifical coarse aggregate is highly expected.

Characterization of interfacial chemistry on the coal bottom ash (저회의 계면 화학적 특성 규명)

  • Lee, Ki-Gang
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.2
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    • pp.92-97
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    • 2011
  • Landfill is the main treatment method for bottom-ash because it has not only an irregular particle size and ingredients but also not proper recycling treatment. The aim of this study is to raise recycling rate of bottom-ash(nonplasticity pulverulent) and for the purpose of alternatives of clay to investigate the properties of Bottom-ash (B/A)-Hard Clay (H/C) bodies with controlled interfacial chemistry properties. After investigating the sedimentation height of suspensions with controlled pH, it was discovered that there was no hetero-polar aggregation for mixed slips because hard clay and bottom-ash had similar interfacial chemistry properties. Also, bulk density, water absorption, and microstructure properties of each pellet was observed that made by silp casting method and manufactured at $50^{\circ}C$ intervals between $1000{\sim}1250^{\circ}C$. As a result, dispersed slip of clay and bottom ash are possible for slip casting and plastic forming process because they exhibit Bingham plastic behavior. Products that made by slip with dispersed clay and bottom ash are not only suitable for KS L 4201 and KS L 1001 at $1250^{\circ}C$ but it is also possible to apply for ceramic and sanitary ware because specific gravity was about 15 % lighter than general ceramic materials.

Characteristics of Bottom Ash Generated from Coal Fired Power Plants' Bottom Ash as an Eco-friendly Bio-composite Material - Focusing on Far Infrared Ray, Antibacteria, Antifungus, Deodorization, Aridity and Humidity - (친환경 바이오 혼합소재로서 화력발전소 유연탄 Bottom ash의 특성 연구 - 원적외선, 항균, 항곰팡이, 탈취, 조습 등을 중심으로 -)

  • Lee, Jong Gyu;Yeo, Woon Ho
    • Journal of the Korea Organic Resources Recycling Association
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    • v.25 no.4
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    • pp.51-60
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    • 2017
  • Bottom ash(BA) from coal-fired power plants is burnt and remaining ash at high temperature. Since the BA is baked at high temperature, it is considered to be the same function as the elvan. Nowadays, the demand for mortar with far infrared rays, antibacteria, antifungus, deodorization, aridity and humidity function is increasing as the materials such as Hwangtoh(yellow soil) and elvan rather than general mortar. As a result of comparing the functionality of eco-friendly bio BA mortar with that of general mortar, the far infrared ray emissivity is about $0.02{\times}10^2W/m^2$ more and the deodorization function is about 26% or more. Even in the case of humidity control, BA motors showed about 1.8 times higher than general mortar, and more than 10% higher than the "good" standards of moisture absorption and damp proofing construction materials established by the Ministry of Land, Transport and Maritime Affairs.

Manufacturing artificial lightweight aggregates using coal bottom ash and clay (석탄 바닥재와 점토를 이용한 인공경량골재 제조)

  • Kim, Kang-Duk;Kang, Seung-Gu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.17 no.6
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    • pp.277-282
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    • 2007
  • The artificial lightweight aggregate (ALA) was manufactured using coal bottom ashes produced from a thermoelectric power plant with clay and, the sintering temperature and batch composition dependence upon physical properties of ALA were studied. The bottom ash (BA) had 13wt% coarse particle (>4.75mm) and showed very irregular shape so should be crushed to fine particles to be formed with clay by extrusion process. Also the bottom ash contained a many unburned carbon which generates the gas by oxidation and lighten a aggregate during a sintering process. Plastic index of green bodies decreased with increasing bottom ash content but the extrusion forming process was possible for the green body containing BA up to 40wt% whose plastic index and plastic limit were around 10 and 22 respectively. The ALA containing $30{\sim}40wt%$ BA sintered at $1100{\sim}1200^{\circ}C$ showed a volume specific density of $1.3{\sim}1.5$ and water absorption of $13{\sim}15%$ and could be appled for high-rise building and super-long bridge.

Manufacturing Characteristics of Environmental-friendly Waste Ash Brick with Industrial By-Products (산업부산물을 이용한 친환경 연소재벽돌의 제조특성)

  • Kim, Han-Seok;Jung, Byung-Gil;Kim, Dae-Yong;Kang, Dong-Hyo;Jang, Seong-Ho
    • Journal of Environmental Health Sciences
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    • v.35 no.3
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    • pp.226-234
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    • 2009
  • The main objective of this study was to evaluate the effects on shape and size, compressive strength, water absorption and heavy metals leaching with various weight mixing ratios in waste ash brick products using waste recycling MSWI(Municipal Solid Waste Incinerator) bottom ash, steel slag and waste building material. The manufacturing processes for the waste ash brick consist of screening, mixing, conveyor transmission, compaction.forming, and curing steps of raw materials. The weight mixing ratios of steel slag around bottom ash were adjusted within the ranges of 10% to 30%. The reported results show that the width and thickness of the manufactured waste ash brick could be satisfied with $90{\pm}2mm\;and\;57{\pm}2mm$, respectively which are K.S. standards of products qualities. And in case of length, only 20-Ba50Ss30, 20-Ba60Wb20 and 20-Ba50Wb30 for the mixing ratios could be satisfied with $190{\pm}2mm$ that is K.S. standards of products quality. The compressive strength and water absorption for 20-Ba50Ss30 and 20-Ba70Wb10 were over $8N/mm^2$ and below 15% respectively that are K.S. standards of manufactured waste ash brick. The results of tests for the heavy metals leaching in the all manufactured waste ash bricks are also passed to the wastes management regulations. The cost analysis of 20-Ba50Ss30 is evaluated. The manufacturing cost is evaluated 34.3 won/brick with 8 hours and 20tons of raw material per day. Incinerators with problems in bottom ash disposal can therefore derive significant benefits from the application of waste ash brick production.

An Experimental Study on the Effects of Bottom Ash Compaction Pile in the Sea Clay Layer (해성 점토지반의 저회다짐말뚝 보강 효과에 관한 실험적 연구)

  • Park, Se-Hyun;Han, Yun-Su;Do, Jong-Nam;Chun, Byung-Sik
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.595-598
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    • 2010
  • Many economical and efficient methods such as sand drain method(SD), plastic board drain(PBD), sand compaction pile, vacuum consolidation method, etc., have been used for soft grounds. The case of sand compaction pile has an effect on accelerating consolidation and increasing bearing capacity by penetration at regular intervals under soft grounds for reducing the drainage path. But, this method has caused not only the nature damage by extracting the sands indiscreetly but also the economical problem for importing the sands because it needs so much sand to make the sand compaction pile. Thus, this study choosed the bottom ash which has similar engineering characteristics with sand. It was performed that clogging test and large direct shear test changing the bottom ash replacement ratio in soft ground for studying strength characteristics of soft ground using bottom ash compaction pile. As a result of the test, the internal friction angle was largely increased and the cohesion was decreased as the replacement ratio increased.

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Physical Properties of Lightweight Materials According to the Replacement Ratios of the Admixture (혼합재 치환율에 따른 경량소재의 물리적 특성)

  • Jung, Yon-Jo;Chu, Yong-Sik;Lee, Jong-Kyu;Song, Hoon
    • Journal of the Korean Ceramic Society
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    • v.46 no.6
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    • pp.633-638
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    • 2009
  • Lightweight materials were fabricated using glass abrasive sludge, bottom ash and slag powder in this study. This study tried to draw the correlation between physical properties and internal pore of lightweight material. The content of bottom ash and slag powder was from 10% to 50% and firing temperature from $760{^{\circ}C}\;to\;800{^{\circ}C}$ in rotary kiln. The lightweight material containing bottom ash or slag powder had a specific gravity of $0.21{\sim}0.70$ at particle size $2{\sim}4$ mm. Replacement ratio of the admixture increasing with specific gravity increased. Fracture strength of panel made with various lightweight materials was $32{\sim}55\;kgf/cm^2$ and flexural strength was $11{\sim}18\;kgf/cm^2$. Fracture strength increased by 72% and flexural strength was 63% compared with reference. Thermal conductivities of panel was $0.07{\sim}0.11W/m{\cdot}k$. The water absorption ratios of panel with lightweight materials containing bottom ash were $1.8{\sim}2.8$% and slag powder were $2.65{\sim}2.8$%. Excellent results on resistant of water absorption.