• Title/Summary/Keyword: Boring machine

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Properties of the SHOT Remitar a Wet System for Small Bore Tunnels (소구경 터널에 사용되는 SHOT PATCH용 레미탈의 특성)

  • 정민철;전용희;정종익;박길수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.871-876
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    • 1998
  • The SHOT PATCH System Remitar is a mortar shotcreting system which used fairly small machine and equipment, and is applied for shortcrete tunnel linings, in particular for small bore tunnels of aqueducts by the TBM(Tunnel Boring Machine) method, and for repairing tunnels suffering from spring water and deterioration. This study shows the characteristics of the new mortar shotcreting system, the SHOT PATCH System Remitar, which exhibits excellent shotcrete performance.

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Quality Check Monitoring System for Advancing the Yield Rate based on Sensor (베어링 생산수율 향상을 위한 센서기반 품질 체크 모니터링 장치)

  • Xiang, Zhao;Yoon, Dal-Hwan
    • Journal of IKEEE
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    • v.23 no.1
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    • pp.22-28
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    • 2019
  • This paper presents the monitoring method of machining error and quality check to improve the productivity of boring manufacturing process. Machining error usually appears as the offset of spatial location of actual cutting path compared to ideal cutting path. In order to monitor an error of workpiece, multiple factors affecting quality of boring, such as distortion of workpiece, clamping error, radial rotation error of the spindle and motion error of machine tools, were took into account. To verify the productive quality, we propose the quality check system. The system based on IT convergence analyzes the process error rate and saves the analyzed data in memory. Also, these play important roles in detecting an inferior production goods and can decrease the production cost and loss of bearing.

Damage Type and Remaining Strength of Damaged Pipelines due to the Third Party Interference (외부장비에 의한 손상배관의 손상유형 및 잔류강도)

  • Kim, Young Pyo;Baek, Jong Hyun;Kim, Cheol Man;Kim, Woo Sik
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.2
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    • pp.20-26
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    • 2009
  • The dominant incidents category for onshore and offshore natural gas transmission pipelines in the world is associated with outside forces. Incidents in the outside forces category embrace acts of nature, which typically cause widespread structural damage, as well as act of man, whose effects tend to cause dents and/or gouges localized at point of contact that are referred to as mechanical damage. Therefore, these damage types must be better addressed to avoid unnecessary and costly repairs and the possibility of catastrophic events. First of all, the characterizing features of mechanical damage in gas pipelines were evaluated by using of excavator or boring machine. There is no reliable method for evaluating the safe operating pressure of pipeline affected by mechanical damage. It is especially important to evaluate the remaining strength of damaged pipelines due to outside force. Therefore, the full scale burst tests were conducted to evaluate the remaining strength of pipe with mechanical damage that combines a dent and a gouge. This paper is supposed to provide information that will assist in developing a criterion to assess serviceability in pipelines with mechanical damage.

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A Study for Drainage Pipe Construction Method using a Boring Machine (천공장치를 이용한 배수설비 연결관 시공 기술에 관한 연구)

  • Chang, Jae-Goo;Kang, Seon-Hong;Kim, Dong-Eun;Jung, Tae-Ho
    • Journal of Korean Society of Water and Wastewater
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    • v.25 no.6
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    • pp.869-875
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    • 2011
  • Ministry of Environment has been promoting BTL business of the sewer rehabilitation which continues from 2005 up to now. Sewer rehabilitation is classified into three parts : wastewater pipe rehabilitation, rainwater pipe rehabilitation and drainage equipment rehabilitation. Drainage equipment rehabilitation is that drainage pipe connects wastewater pipe directly without water-purifier. In the drainage equipment construction, it is inevitable to have the damage of ground structures(wall, gate and U drain, etc) when an open excavation method is used. Therefore it is necessary to develop non-excavation method to connect drainage pipe and wastewater pipe like jacking method to avoid the damage of ground structure. This paper has conducted an analysis of the non-excavation method using a boring machine attached to backhoe, which is issued the verification certificate of environmental technology according to the Development of and Support for Environmental Technology Act, article.7. The index set in this analysis was sectionalized to the condition of construction, the grade of drainage pipe, the size of excavated hole, the amount of waste cement concrete and asphalt concrete and the benefit effect compared to open excavation method.

Electrical resistivity tomography survey for prediction of anomaly in mechanized tunneling

  • Lee, Kang-Hyun;Park, Jin-Ho;Park, Jeongjun;Lee, In-Mo;Lee, Seok-Won
    • Geomechanics and Engineering
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    • v.19 no.1
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    • pp.93-104
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    • 2019
  • Anomalies and/or fractured grounds not detected by the surface geophysical and geological survey performed during design stage may cause significant problems during tunnel excavation. Many studies on prediction methods of the ground condition ahead of the tunnel face have been conducted and applied in tunneling construction sites, such as tunnel seismic profiling and probe drilling. However, most such applications have focused on the drill and blast tunneling method. Few studies have been conducted for mechanized tunneling because of the limitation in the available space to perform prediction tests. This study aims to predict the ground condition ahead of the tunnel face in TBM tunneling by using an electrical resistivity tomography survey. It compared the characteristics of each electrode array and performed an investigation on in-situ tunnel boring machine TBM construction site environments. Numerical simulations for each electrode array were performed, to determine the proper electrode array to predict anomalies ahead of the tunnel face. The results showed that the modified dipole-dipole array is, compared to other arrays, the best for predicting the location and condition of an anomaly. As the borehole becomes longer, the measured data increase accordingly. Therefore, longer boreholes allow a more accurate prediction of the location and status of anomalies and complex grounds.

Three Dimensional Numerical Analysis on Rock Cutting Behavior of Disc Cutter Using Particle Flow Code (3차원 입자결합모델을 이용한 디스크 커터의 암석절삭에 관한 연구)

  • Lee, Seung-Joong;Choi, Sung-Oong
    • Tunnel and Underground Space
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    • v.23 no.1
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    • pp.54-65
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    • 2013
  • The LCM (Linear Cutting Machine) test is one of the most powerful and reliable methods for designing the disc cutter and for predicting the TBM (Tunnel Boring Machine) performance. It has an advantage to predict the actual load on disc cutter from the laboratory test on the real-size large rock samples, however, it also has a disadvantage to transport and/or prepare the large rock samples and to need an extra cost for experiment. In order to overcome this problem, lots of numerical studies have been performed. In this study, the PFC3D (Particle Flow Code in 3 Dimension) has been adopted for numerical analysis on optimum cutter spacing and failure aspects of Busan Tuff. The optimum cutting condition with s/p ratio of 16 and minimum specific energy of $14MJ/m^3$ was derived from numerical analyses. The cutter spacing for Busan Tuff had the good agreements with those of LCM test and numerical analysis by finite element method.

Continuous Excavation Type TBM Parts Modification and Control Technology for Improving TBM Performance (TBM 굴진향상을 위한 연속굴착형 TBM 부품개조 및 제어기술 소개)

  • Young-Tae, Choi;Dong-Geon, Lee;Mun-Gyu, Kim;Joo-Young, Oh;Jung-Woo, Cho
    • Tunnel and Underground Space
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    • v.32 no.6
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    • pp.345-352
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    • 2022
  • The existing NATM (New Austrian Tunneling Method) has induced civil compliants due to blasting vibration and noise. Machanized excavation methods such as TBM (Tunnel Boring Machine) are being adopted in the planning and construction of tunneling projects. Shield TBM method is composed of repetition processes of TBM excavation and segment installation, the machine has to be stopped during the later process. Consecutive excavation technology using helical segment is under developing to minimize the stoppage time. The modification of thrust jacks and module are planned to ensure the advance force acting on the inclined surface of helical segment. Also, the integrated system design of hydraulic circuit will be remodeled. This means that the system deactivate the jacks on the installing segment while the others automatically act the thrusting forces on the existing segments. This report briefly introduces the mechanical research part of the current consecutive excavation technological development project of TBM.

Adaptive Control of CNC Boring Machine by Application of the Variance Perturbation Method (분산 섭동법 에 의한 CNC보오링 머시인 의 적응제어)

  • 이종원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.1
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    • pp.65-70
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    • 1984
  • A recursive parameter estimation method is applied to spindle deflection model during boring process. The spindle infeed rate is then determined to preserve the diametral tolerance of bore. This estimation method is further extended to adaptive control by application of the variance perturbation method. The results of computer simulation attest that the proposed method renders the optimal cutting conditions, maintaining the diametral accuracy of bore, regardless of parameter fluctuations. The proposed method necessitating only post-process measurements features that initialization of parameter guess values in simple, a priori knowledge on parameter variations is not needed and the accurate estimation of optimal spindle infeed rate is obtained, even if the parameter estimation may be poor.