• 제목/요약/키워드: Boring

검색결과 581건 처리시간 0.037초

복합재료 보링바의 동적 특성에 관한 연구 (A Study on the Dynamic Characteristics of the Composite Boring Bar)

  • 황희윤;김진국;이대길
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2003년도 춘계학술발표대회 논문집
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    • pp.206-210
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    • 2003
  • Machining of deep holes with conventional boring bars frequently induce chatter vibration because of their low dynamic stiffness which is defined as the product of static stiffness and damping of conventional boring bar materials. In addition, the specific stiffness ($E/{\rho}g$) of boring bars is more important than the static stiffness to increase the fundamental natural frequency of boring bars in high speed machining. Therefore, boring bar materials should have high static stiffness and high damping as well as high specific stiffness. The best way to meet requirements is to employ fiber reinforced composite materials for high speed boring bars because composite materials have high static stiffness, high damping and high specific stiffness compared to conventional boring bar materials. In this study, the dynamic characteristics of carbon fiber epoxy composite boring bars were investigated. From the metal cutting test, it was found that the chatter was not initiated up to the ratio of length to diameter of 10.7 at the rotating speed of 2,500 rpm.

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탄소섬유 복합재료 보오링바의 Chatter 특성에 관한 연구

  • 김형철;김기수;함승덕;이대길;남궁석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1991년도 춘계학술대회 논문집
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    • pp.22-31
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    • 1991
  • Machining with boring bars frequently induce chatter vibration because of the low stiffness and damping of cantilever shape of boring bars. To increase stiffness and damping, a carbon fiber epoxy composite boring bar was designed, manufactured and tested. The natural frequency of the carbon fiber epoxy composite boring bar in the free-free end condition was incerased more than 50% over that of the steel boring bar, and the damping of the carbon fiber epoxy composite boring bar was also increased 450%. The fundamental natural frequency of the carbon fiber epoxycomposite boring bar in the cantilever beam condition was found to be increased 20-30% over that of the steel boring bar in overhang length range 140-200mm. In machining S45C tapered workpieces, the limit of the overhang length of the steel boring bar was about 170mm in cutting speed 140m/min.

Observations of Boring Behaviour and the Drilling Mechanism of Lunatia fortunei (Gastropoda: Naticidae) in Western Korea

  • Chung, Ee-Yung;Kim, Sung-Han;Back, Yong-Hae
    • 한국패류학회지
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    • 제27권3호
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    • pp.253-259
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    • 2011
  • Boring behaviour and drilling mechanism were investigated by visual observations. In this study, of two kinds of holes (the outer and inner holes) which are formed by drilling of boring gastropod Lunatia fortunei (Naticidae), the diameters of the outer holes are broader and larger than those of the inner holes, and their holes look like the crater in shape, as seen in all valves of bivalves bored by Naticidae species. Two kinds of glands (the accessory boring gland and accessory salivary gland) on the foots of boring gastropods have been investigated. Of them, it has been confirmed that only the accessory salivary glands on the foots secreted sulphuric (acidic) components in the mucus (secretion), while the accessory boring glands on the foots did not secrete their components. In this study, we confirmed that L. fortunei possess the accessory boring gland on the foot, as seen in most species in Naticidae. Accoeding to the results of the experiment of the blue litmus paper tests of the mucus (secretions) secreted from the accessory boring gland the color of the blue litmus paper did not turn red in color because chemical components of mucus (secretion) secreted from the accessory boring gland on the foot of L. fortunei (boring gastropod) were not acidic components. It is supposed that the mucus, which is secreted from the accessory boring gland, contained gelatin-like substances or enzymes without acidic components, as already reported in Naticidae species. Therefore, these substances may be involved in softening the surface of the valves of M. veneriformis. Consequently, it is assumed thar L. fortunei bores holes through the shells of molluscs by means of following 3 methods: (1) a softening of the calcareous shells of M. veneriformis with chemical secretions (including gellatin-like substances or enzyme except for acidic components) from the accessory boring glands, (2) mechanical rasping with the radula, (3) a combination of both. In this study, particularly, acidic components, which are involved in softening the surface of the shells, are not associated with the boring mechanism of L. fortunei because chemical acidic components were not detected in the mucus (secretion), as found in Naticidae species.

TBM공법 적용 현장별 생산성 분석을 통한 효율성 개선 방안 (A Study on Efficiency Improvement through Productivity Analysis Based on TBM Operation Data)

  • 박홍태;송용선
    • 대한토목학회논문집
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    • 제30권1D호
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    • pp.71-77
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    • 2010
  • 본 연구는 독일의 WRITH사에서 개발된 장비로 수행한 TBM 수로터널 현장을 대상으로 TBM굴진(A), 커터 점검 및 교환(B), TBM 점검 및 급유(C), TBM 정비(D), 후속설비(E), 갱내보강(F), 운영교대(G), 광차(H)의 8개의 분석작업 항목별로 생산성 분석을 통한 효율성 개선 방안을 제시하였다. 제시된 결과를 가지고 각 항목별로 차지하는 손실시간을 추적하고, 이 손실시간을 제거하여 TBM 순굴진이 차지하는 시간과 백분율 그리고 월굴진장을 분석하였다. 또한, TBM운영 굴진율, 월평균굴진장(m), 순굴진율(%) 등을 외국현장의 TBM 운영 효율성의 비교 분석을 통한 상승예상 월평균 굴진장 추정과 독일의 WRITH사에서 표준치로 제시한 월평균 굴진장을 비교 분석하고, 5개의 수로터널현장 평균 암질의 압축강도 $675{\sim}1662kgf/cm^2$에서의 적정 TBM 순굴진장을 예측하였다.

고능률 방진 보링바 개발에 관한 연구 (A Study on the Development of High Efficiency Anti-Vibration Boring Bar)

  • 최춘규;이우영;최성주;이동주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.109-112
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    • 1995
  • This paper analyzes high efficiency anti-vibration boring bars which increase stability against chatter vibration in boring operations. Structural analysis and mathematical modeling with considering dynamic properties for three types of existing boring bars are performed to search for optimal design parameters. The purpose of this paper is to find out design parameters for high efficiency anti-vibration boring bar.

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지반조사자료 정보화 시스템 구축 (Development of Database System for Ground Exploration)

  • 우철웅;장병욱
    • 한국농공학회:학술대회논문집
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    • 한국농공학회 1998년도 학술발표회 발표논문집
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    • pp.395-400
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    • 1998
  • This paper presents a geotechnical information system(HGIS) developed for Korea Highway Corporation. To make a database for boring information, characterization study of boring data is carried out. Based on tile study, the HGIS database is developed as a relational database. The HGIS database consists of 23 tables including 13 reference tables. For an effective database management, a boring log program called GEOLOG is developed. GEOLOG can print boring log and store those data to tile HGIS database.

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광섬유 센서의 보링 바 삽입에 의한 진동측정 (The Vibration Measurement of Boring Process by Using the Optical Fiber Sensor at inside of Boring Bar)

  • 송두상;홍준희;곽양양
    • 한국정밀공학회지
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    • 제28권6호
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    • pp.709-715
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    • 2011
  • Chattering in cutting operations are usually a cumbersome part of the manufacturing process in mechanical. Particular, machining performance such as that of the boring process is limited by cutting condition at the movable components. Among various sources of chatter vibration, detrimental point in cutting condition is found a mechanical condition on overhang. It limits cutting speed, depth, surface roughness and tool wear failure as result because the all properties are varying with the metal removal process. In this case, we have to observe the resonance frequencies of a boring bar for continuous cutting. In the established research, boring bar vibration of cutting system has been measured with the aid of accelerometer. However, the inherent parameters of internal turning operations are severely limit for the real time monitoring on accelerometers. At this point, this paper is proposed other method for real time monitoring during continuous cutting with optical fiber at the inside of boring bar. This method has been used a plastic fiber in the special jig on boring bar by based on experimental modal analysis. In this study, improvement of monitoring system on continuous internal cutting was attempted using optical fiber sensor of inside type because usually chattering is investigated experimentally measuring the variation in chip thickness. It is demonstrated that the optical fiber sensor is possibility to measure of chattering with real time in boring process.

AL6061-T4의 보링가공 시 절삭조건에 따른 직경 변화에 관한 연구 (A study on the Change of Diameter Based on Cutting Conditions in AL6061-T4 Boring Machining)

  • 천세호
    • 한국기계가공학회지
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    • 제19권6호
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    • pp.49-54
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    • 2020
  • The purpose of this study is to investigate the effects of the change in the spindle speed and the feed rate on the diameter change of a hole using a boring cutter for the internal boring process of AL6061-T4 alloys. The experimental results are quantitatively analyzed by applying the factor analysis and the response surface analysis of the experimental design method. The tendency of the diameter change according to the change in the spindle speed and feed level is also evaluated. During the internal boring process of AL6061-T4 alloys, the main factor affecting the diameter change is the spindle speed in which the diameter decreases as the number of revolutions increases. In addition, the diameter tends to increase as the feed is increased; however, as the number of spindle revolutions increases, the influence of the feed decreases.

MQL장치를 이용한 보링 가공시 최적절삭조건에 관한 연구 (A Study on the Optimal Cutting Condition in Boring using MQL System)

  • 한동룡
    • 한국기계가공학회지
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    • 제10권4호
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    • pp.82-87
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    • 2011
  • Lubrication has an important role to reduce frictional forces and temperature between cutting chips and the face of a tool. However, it has harmful effects to workers' health and working environment. The purpose of this thesis is to find cutting conditions through the quality analysis in boring for SM45C steel using MQL(Minimum Quantity Lubrication). Machining process is super drill, tip drill, end mill and boring in order. Experimental factors of boring and the quantity of mist air are properly selected. With the analysis of experimental data, this thesis shows that boring with MQL improves the surface roughness when spindle speed is 934rpm or feeding speed is 74mm/min.

동흡진기형 보링바의 진동해석 (Vibration Analysis of Boring Bar with Dynamic Vibration Absorber)

  • 이재협;임경화
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2000년도 춘계학술대회논문집
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    • pp.1796-1802
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    • 2000
  • The purpose of this work is to analyze the vibration characteristic of boring bar with dynamic vibration absorber and find out the effective design parameters. Using the finite element method and modified optimum design concept, conventional optimum design based on approximate lumped parameter model is checked and practical design to be measured with modal analysis is compared with optimum design from numerical analysis. Also, the performance of reducing vibration is investigated with variation of shape of boring bar. The considered model of boring bar with dynamic vibration absorber is selected among manufactured boring bars with the best performance.

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