• Title/Summary/Keyword: Bonded Joint

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Analysis of Stress Singularity on Ceramics/Metal Bonded Joints (세라믹/금속 접합재에 대한 응력특이성의 해석)

  • Kim, Ki-Seong;Kim, Hui-Song;Chung, Nam-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.10
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    • pp.3058-3067
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    • 1996
  • With increasing use of ceramics/metal bonded joints, It is required to analyze the residual stress distribution and stress singularity at an interface edge for its bonded joints. In this paper, the residual stress distribution and stress singularity index of the ceramics/metal bonded joints were analyzed by using 2-dimensional elastic boundary element method. The variations of residual stress distribution and stress singularity index are studied with changes for the combinations of ceramics/metal bodned joints.

Creep-Rupture and Fatigue Properties of Transient Liquid Phase Bonded Joints of Ni-Base Single Crystal Superalloy (액상확산접합한 Ni기 단결정 초내열합금의 크리프 파단 및 피로특성)

  • 김대업
    • Journal of Welding and Joining
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    • v.19 no.1
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    • pp.82-87
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    • 2001
  • The creep-rupture and low cycle fatigue properties of transient liquid phase bonded joints of Ni-base single crystal superalloy, CMSX-2 was investigated using MBF-80 insert metal. The (100) orientation of bonded specimen was aligned perpendicular to the joint interface. CMSX-2 was bonded at 1523K for 1.8ks in vacuum, optimum bonding condition. The creep rupture strength and rupture lives of the joints were the almost identical to ones of the base metal. SEM observation of the fracture surfaces of joints after creep rupture test revealed that the fracture surfaces classified three types of region, ductile fracture surface, cleavage fracture surface and interfacial fracture surface. The low cycle fatigue properties of the joints were also the same level as those of base metal. The elongation and reduction of area values of joints were comparable to those of base metal while fell down on creep rupture condition of high temperature.

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Analysis of stress and stress intensity factor in bonded dissimilar materials by boundary element method (경계요소법을 이용한 이종재료 접착.접합재의 응력 및 응력세기계수 해석)

  • Yi, W.;Chung, N.Y.;Yu, Y.C.;Jeong, E.S.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1357-1363
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    • 1997
  • Currently it is increasing to use th bonded dissimilar materials in the various field of advanced engineering such as the highly rigid and lighter vehicle, plastic molding LSI package and metal/ceramic bonded joint. In spite of such a wide application of the bonded dissimilar materials, the evaluation method of the bonding strength has not been established yet. Therefore in this paper we analyze the interface crack problem by introducing fracture mechanics parameters as the basic research about estimating of the strength of adhesive joints. The variation of stress intensity factor according to the elastic modulus of adherend and thickness of bonded layer are investigated. Numerical results are based on the results of boundary element analysis of four different type butt joints subjected to uniaxial tension loading.

Analyses of Stress Intensity Factors and Evaluation of Fracture Toughness in Adhesively Bonded DCB Joints (DCB 접착이음에 대한 응력세기계수의 해석 및 파괴인성의 평가)

  • Jeong, Nam-Yong;Lee, Myeong-Dae;Gang, Sam-Geun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1547-1556
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    • 2000
  • In this paper, an evaluation method of fracture toughness to apply interfacial fracture mechanics was investigated in adhesively bonded double-cantilever beam (DCB) joints. Four types of adhesively bonded DCB joints with an interface crack were prepared for analyses of the stress intensity factors using boundary element method(BEM) and the fracture toughness test. From the results of BEM analysis and fracture toughness experiments, it is found that the stress intensity factor, K1 is a parameter driving the fracture of adhesively bonded joints. Also, the evaluation method of fracture toughness by separated stress intensity factors of mixed mode cracks was proposed and the influences of mode components for its fracture toughness are investigated in adhesively bonded DCB joints.

Effect of the Cross Sectional Shapes on the Static and Fatigue Torque Transmission Capabilities of Adhesive Single Lap Joints (단면형상에 따른 단일겹치기 이음의 피로 및 정적 토크 전달특성에 관한 실험적 연구)

  • 최진경;이대길
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.835-845
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    • 1994
  • In this paper, the effects of the adhesive thickness and adherend roughness on the static and fatigue strengths of the adhesively bonded circular single lap joints has been investigated by an experimental method. The stacking sequence effect of the composite adherend on the static and fatigue strength and the fracture patterns of the adhesive failure were also observed. Since the circular single lap joint fails catastrophically beyond the static strength of fatigue limit, the tubular polygonal adhesively bonded joints such as triangular, tetragonal, pentagonal, hexagonal as well as elliptical joints were manufactured in order to give partial mechanical characteristics to the adhesively bonded tubular joints. These joints were tested both in static and fatigue modes. From the experimental investigations, it was found that the fatigue strength of the circular adhesively bonded joints was much dependent on the arithmetical average surface roughness of the adherends and the polygonal adhesively bonded joints had better fatigue strength characteristics than the circular adhesively bonded joints.

Joining of Reaction Bonded SiC using Preceramic Polymer (고분자 세라믹 전구체를 이용한 반응 소결 탄화규소의 접합)

  • Lee, Dong-Hwa;Kim, Deug-Jooug
    • Journal of Powder Materials
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    • v.15 no.1
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    • pp.58-62
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    • 2008
  • Reaction bonded silicon carbide (RBSiC) is an important engineering ceramic because of its high strength and stability at elevated temperatures, and it is currently fabricated using reasonably cheap manufacturing processes, some of which have been used since the 1960s. However, forming complicated shapes from these materials is difficult because of their poor workability. The purpose of this work is to join the reaction-bonded SiC parts using a preceramic polymer as joint material. The manufacturing of ceramic material in the system Si-O-C from preceramic silicon containing polymers such as polysiloxanes has attained particular interest. The mixtures of preceramic polymer and filler materials, such as SiC, Si and MoSi, were used as a paste for the joining of reaction sintered SiC parts. The joining process during the annealing in Ar atmosphere at $1450^{\circ}C$ were described. The maximum strength of the joints was 63 MPa for the specimen joined with 10 vol.% of $MoSi_2$ and 30 vol.% of SiC as filler materials. Fracture occurred in the joining layer. This indicates that the joining strength is limited by the strength of the joint materials.

A study on the design of the press fit joint for automotive aluminum/composite hybrid propeller shaft (자동차용 알루미늄/복합재료 하이브리드 동력전달축의 압입접합부 설계에 관한 연구)

  • Kim, Hak-Sung;Lee, Dai-Gil
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.226-231
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    • 2004
  • Press fitting method for joining of a hybrid tube and steel ring with small teeth for automotive aluminum/composite hybrid propeller shaft was devised to improve reliability and to reduce manufacturing cost, compared to other joining methods such as an adhesively bonded joint, bolted joint or welded joint. To obtain high strength of the press fit joint, an optimal design method for the teeth was devised with respect to number and shape of the steel teeth. Torsional static, fatigue tests and finite element analysis of the press fit joint were performed with respect to experimental variables. The developed optimal design method predicted well the static torque capability and failure mode of the press fit joint. Also, it provided design guide line of press fit joint for improving torsional static and fatigue characteristics.

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Shear Resistance Evaluation of Steel Grid Composite Deck Joint (격자형 강합성 바닥판 이음부의 전단내력 평가)

  • Shin, Hyun-Seop;Park, Ki-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.10
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    • pp.5290-5298
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    • 2013
  • In order to apply a mechanical deck joint to the prefabricated steel grid composite decks, shear resistance of a joint composed of concrete shear key and high-tension bolt is experimentally evaluated by the push-out test. Shear resistance evaluated by the test is compared with resistance estimated by empirical and design equations based on the shear friction theory. Test results show that joint specimens bonded by epoxy have about 10% more shear resistance than specimens with strengthened shear key by steel plates, but in the case of specimens with strengthened shear key there is smaller resistance deviation than specimens bonded by epoxy. In comparison with resistances estimated by empirical and design equations, the deck joint can be safely designed. But because the existed shear resistance of deck joint is underestimated by the ACI-318, application of the LRFD design equation could be more reasonable.

Influence of the presence of defects on the stresses shear distribution in the adhesive layer for the single-lap bonded joint

  • Benchiha, Aicha;Madani, Kouider
    • Structural Engineering and Mechanics
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    • v.53 no.5
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    • pp.1017-1030
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    • 2015
  • In this study, the finite element method was used to analyze the distribution of the adhesive shear stresses in the single-lap bonded joint of two plates 2024-T3 aluminum with and without defects. The effects of the adhesive properties (shear modulus, the thickness and the length of the adhesive were highlighted. The results prove that the shear stresses are located on the free edges of the adhesively bonding region, and reach maximum values near the defect, because the concentration of high stress occurs near this area.

Fatigue Strength Evaluation of Adhesive Bonded and Mechanical Pressed Joints of Cold Rolled Steel Sheet (냉간압연강판 접착 및 기계적 프레스 접합부의 피로강도 평가)

  • Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.25 no.1
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    • pp.1-8
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    • 2010
  • The tensile and fatigue experiments were conducted with tensile-shear specimens for investigating the strength of adhesive bonded and mechanical press joints of SPCC steel sheet used in the field of the automobile industry. The optimal punch press force was evaluated 50kN for combining epoxy adhesive bonding and mechanical press joining with a diameter of 8.3mm using SPCC sheet with a thickness of 0.8mm. The combining epoxy adhesive bonding and mechanical press joining exhibits the maximum tensile force of 750N. The fatigue strengths of the combination of adhesive bond and mechanical press joint and pure adhesive joint were evaluated 370N and 320N at 106cycles, respectively. These values correspond to 22% and 20% of their maximum tensile forces, respectively. However, the fatigue strength of the combination of adhesive bond and mechanical press joining was much lower than that of pure mechanical press joining.