• 열처리공학회지
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• 제33권6호
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• pp.284-289
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• 2020

Since the dissimilar bonded interface usually consists of intermetallic compounds (IMCs) layer and cracks, their mechanical and electrical properties can be influenced by microstructure at interface between two different metals. In this study, the friction welded Cu-Al busbar, which is widely used to connect a secondary battery and their component, is selected to analyze the influence of interfacial characteristic on their tensile strength and electric conductivity. Then, the electrical characteristics of Cu busbar and Cu-Al busbar were investigated by thermal flow analysis and temperature rise test. In addition, the relationship between the maximum saturation temperature and the electrical conductivity were discussed in terms of interfacial characteristics of the friction welded Cu-Al busbar.

• 대한기계학회논문집A
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• 제36권8호
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• pp.929-934
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• 2012

본 연구에서는 레이저 TWB로 용접된 이종재료의 동적 특성에 대한 해석이 수행되었다. 해석프로그램은 Hyper works 10.0으로 Solver는 LS-DYNA v.971, 모델링 요소는 2D-Shell, 요소 수는 35,641개, 노드 수는 36,561개이다. 충격속도는 10 km/h이다. 상 하부의 용접선 높이에 따르는 영향을 연구하기 위하여, 하부의 길이를 300 mm와 400 mm로 하였다. 얻어진 결론은 다음과 같다. 길이 300 mm인 하부 재료 SPFC980의 변형은 가장 작고, 충돌 흡수 에너지는 가장 크다. 하부 냉연강 기준으로 TWB의 위치가 짧을수록 성능이 우수하게 나타났다. 즉, 상대적으로 상부 고강도강인 SABC1470 재료가 차지하는 비율에 따라 성능이 좌우되었다. 하부 재료 SPFH590은 큰 변형이 나타났고, 충돌성능은 SPFC980보다 현저히 떨어졌다. 따라서 충돌 성능 해석 결과에서 하부 재료 SPFC980인 길이 300 mm가 가장 우수한 것으로 나타났다.

• 한국기계가공학회지
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• 제11권3호
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• pp.138-145
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• 2012

The material used in this study is dielectric and ferrite. Because of the unique characteristics of the material, it is easily exposed to external shocks and pressure, which cause damage to the product. However, after being processed under high-temperature environment repeatedly, the mechanical strength of the product is greatly increased due to the change of the electrical properties. In this paper, dielectric and bonded ferrite material was tested for the material properties. The equipment for this experiment was produced and tested to allow Cylindrical and Three-dimensional geometry of the product for the vacuum deposition. For Cylindrical shape of the product, in order to obtain the equivalent film thickness, the device is constructed in a vacuum chamber which gives arbitrary revolving and rotating capability. The electrical performance of the product is obtained through this process as well. However, as mentioned above, with repeating processes under high temperature and exposure to external environment, the product is easy to be broken. This experiment has enabled us to find out a stable condition to apply the communication of the RF high frequency to each of the core elements, such as Ferrite and Dielectric which is then used for the mechanical strength of the Raw material, hetero-junction material, Hetero-junction Ag Coating material and hetero-junction Ag Coating SiO2 Coating material respectively.

• 대한기계학회논문집A
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• 제22권4호
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• pp.779-789
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• 1998

In this paper, the thermal shock responses of collinear cracks in a layered medium are investigated based on the uncoupled, quasi-static plane thermoelasticity. The medium is modeled as a bonded structure composed of a surface layer and a semi-infinite substrate. Between these two dissimilar homogeneous constituents, a functionally graded interfacial zone exists with the nonhomogeneous features of continuously varying thermoelastic properties. Three cracks are assumed to be present in the layered medium, one in each one of the constituent materials, aligned collinearly normal to the nominal interfaces. A system of singular integral equations is solved, subjected to the forcing terms of equivalent transient thermal tractions acting on the locations of cracks via superposition. Main results presented are the transient thermal stress intensity factors to illustrate the parametric effects of various geometric and amterial combinations of the medium with the thermoelastically graded interfacial zone and the collinear cracks.

• 한국기계가공학회지
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• 제20권6호
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• pp.100-107
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• 2021

As a significant technology in the smartization era promoted by the Fourth Industrial Revolution, the secondary battery industry has recently attracted significant attention. The demand for lithium-ion batteries (LIBs), which exhibit excellent performance, is considerably increasing in different industrial fields. During the manufacturing process of LIBs, it is necessary to join the cathode and anode sheets with thicknesses of several tens of micrometers to lead taps of the cathode and anode with thicknesses of several hundreds of micrometers. Ultrasonic welding exhibits excellent bonding when bonded with very thin plates, such as negative and positive electrodes of LIBs, and dissimilar and highly conductive materials. In addition, ultrasonic welding has a small heat-affected zone. In LIBs, Cu is mainly used as the negative electrode sheet, whereas Cu or Ni is used as the negative electrode tab. In this study, one or two electrode sheets (t0.025 mm Cu) were welded to one lead tab (t0.1 mm Cu). The welding energy and pressure were used as welding parameters to determine the welding strength of the interface between two or three welded materials. Finally, the effects of these welding parameters on the welding strength were investigated.

• Journal of Welding and Joining
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• 제1권2호
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• pp.45-52
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• 1983

Many pressure vessels for the hot H$\sub$2//H$\sub$2/S service are made of 2+1/4Cr-1Mo steel with austenitic stainless steel overlay to combat agressive corrosion due to hydrogen sulfide. Hydrogen dissolves in to materials during operation, and sometimes gives rise to unfore-seeable damages. Appropriate precautions must, therefore, be taken to avoid the hydrogen induced damages in the design, fabrication and operation stage of such reactor vessels. Recently, hydrogeninduced cracking (or Disbonding) was found at the interface between base metal and stainless weld overlay of a desulfurizing reactor. Since the stainless steel overlay weld metal is subjected to thermal and internal-pressure loads in reactor operation, it is desirable for the overlay weld metal to have high strength and ductility from the stand point of structural safety. In section III of ASME Boiler and Pressure Vessel Code, Post-Weld Heat Treatment(PWHT) of more than one hour per inch at over 1100.deg. F(593.deg. C) is required for the weld joints of low alloy pressure vessel steels. This heat treatment to relieve stresses in the welded joint during construction of the pressure vessel is considered to cause sensitization of the overlay weld metal. The present study was carried out to make clear the diffusion of carbon migration by PWHT in dissimilar metal welded joint. The main conclusion reached from this study are as follows: 1) The theoretical analysis for diffusion of carbon in stainless steel overlay weld metal does not agree with Fick's 2nd law but the general law of molecular diffusion phenomenon by thermodynamic chemical potential. 2) In the stainless steel overlay welded joint, the PWHT at 720.deg. C for 10 hours causes a diffusion of carbon atoms from ferritic steel into austenitic steel according to the theoretical analysis for carbon migration and its experiment. 3) In case of PWHT at 720.deg. C for 10 hours, the micro-hardness of stainless steel weld metal in bonded zone increase very highly in the carburized layer with remarkable hardening than that of weld metal.

• 자원리싸이클링
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• 제18권4호
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• pp.24-30
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• 2009

희토류 원소를 기반으로한 알루미늄산 형광체에 담지된 산화티탄은 졸겔방법 으로 제조되었다. 이렇게 제조된 산화티탄 나노입자의 재료물성을 분석하기 위해 XRD, FT-IR, DRS UV-Vis, TEM 측정을 실시하였다. 형광체에 담지된 산화티탄 입자의 소결 전후의 XRD분석결과는 600도 이상의 온도에서 아나타제에서 루틸로 상변화가 일어나지 않았다. 600도 이상의 온도에서 지속적인(장시간) 열처리 후에도 형광체에 담지된 산화티탄이 결정화도가 높은 아나타제로 존재 하는 것은 형광체 지지체와 담지된 산화티탄의 서로 다른 결정입계에 의하여 결정성장과 상변화에 필요한 치밀화가 억제되기 때문으로 판단된다. DRS측정결과 형광체에 담지된 산화티탄은 산화티탄이 없는 형광체에 비하여 보다 긴 장파로 쉬프트한 것은 밴드갭 에너지의 환원을 나타낸다. 이러한 형광체에 담지된 산화티탄의 FT-IR 스펙트럼은 피크의 위치가 더 높은 파수로 이동하였다. 이것은 산화티탄 입자와 지지체 사이의 공유결합이 관계하기 때문 이라 판단된다. TEM 이미지는 형광체 지지체에 다른 입자 크기로 담지되어 있는 산화티탄의 분산, 결정화 및 입자 형상을 나타낸다.