• Title/Summary/Keyword: Bond quality

Search Result 244, Processing Time 0.028 seconds

Minimization of Porosity in Ceramic Coating on a Hydraulic Cylinder (유압실린더 세라믹코팅 기공률 최소화 방안)

  • Jung, Youngho;Moon, Seung-Jae;Yoo, Hoseon
    • Plant Journal
    • /
    • v.6 no.4
    • /
    • pp.63-71
    • /
    • 2010
  • The best way to prevent the corrosion of piston rod is a selection of quality of the material and method of construction which minimize the porosity. The high velocity oxy fuel(HVOF) method, which generates lower porosity than existing plasma spray, was applied to ceramic laminated bond layer. Porosity percentage fell to bellow 2%, lower than that of plasma spray at 7%. Coating material of ceramic-coated main layer was selected as the $Cr_2O_3$ affiliation material, which is more dense than $Al_2O_3$ affiliation. To fill up the pores formed after the coating process, we sealed the bond layer and main layer. Sealing process was performed twice, once after the coating and once after the grinding. Upon the anti-corrosion test on the sealed sample and on the non-sealed sample, it is confirmed that the sealed sample was not corroded for 1,000 hours while the non-sealed sample was corroded within 48 hours.

  • PDF

Low Temperature Bonding Process of Silicon and Glass using Spin-on Glass (Spin-on Glass를 이용한 실리콘과 유리의 저온 접합 공정)

  • Lee Jae-Hak;Yoo Choong-Don
    • Journal of Welding and Joining
    • /
    • v.23 no.6
    • /
    • pp.77-86
    • /
    • 2005
  • Low temperature bonding of the silicon and glass using the Spin-on Glass (SOG) has been conducted experimentally to figure out the effects of the SOG solution composition and process variables on bond strength using the Design of Experiment method. In order to achieve the high quality bond interface without rack, sufficient reaction time of the optimal SOG solution composition is needed along with proper pressure and annealing temperature. The shear strength under the optimal SOG solution composition and process condition was higher than that of conventional anodic bonding and similar to that of wafer direct bonding.

Bonding evolution of bimetallic Al/Cu laminates fabricated by asymmetric roll bonding

  • Vini, Mohamad Heydari;Daneshmand, Saeed
    • Advances in materials Research
    • /
    • v.8 no.1
    • /
    • pp.1-10
    • /
    • 2019
  • Roll bonding (RB) process of bi-metal laminates as a new noble method of bonding has been widely used in the production of bimetal laminates. In the present study, asymmetric roll bonding process as a new noble method has been presented to produce Al/Cu bimetallic laminates with the thickness reduction ratios 10%, 20% and 30% together with mismatch rolling diameter ($\frac{R_2}{R_1}$) ratio 1:1, 1:1.1 and 1:1.2. ABAQUS as a finite element simulation software was used to model the deformation of samples. The main attention in this study focuses on the bonding properties of Al/Cu samples. The effect of the $\frac{R_2}{R_1}$ ratios was investigated to improve the bond strength. During the simulation, for samples produced with $\frac{R_2}{R_1}=1:1.2$, the vertical plastic strain of samples was reach the maximum value with a high quality bond. Moreover, the peeling surface of samples after the peeling test was investigated by the scanning electron microscopy (SEM).

Effect of Deposition Pressure on the Conductivity and Optical Characteristics of a-Si:H Films (증착 압력이 a-Si:H막의 전도도와 광학적 특성에 미치는 영향)

  • Jeon, Bup-Ju;Jung, Il-Hyun
    • Applied Chemistry for Engineering
    • /
    • v.10 no.1
    • /
    • pp.98-104
    • /
    • 1999
  • In this work, we investigated hydrogen content, bond structure, and electrical properties of a-Si:H films prepared by ECR plasma CVD as a function of pressure. In general, the photo sensitivity of a-Si:H films prepared by CVD method decreases as the deposition rate increases, but the photo sensitivity of a-Si:H films prepared by ECR plasma deposition method increases as the deposition rate increases. In the same condition of microwave power, the ratio of $SiH_4/H_2$, and pressure, though film thickness increases linearly with deposition time and hydrogen content in the film is constant, photo conductivity can be decreased because $SiH_2$ bond is made more than SiH bond in the short reaction time. According to increase pressure in the chamber, SiH bond in the film increase and optical energy gap decrease. So, photo conductivity can be increased. But photo sensitivity decreased as dark conductivity increase. It must be grown in the condition of low pressure and hydrogen gas for taking the a-Si:H film of high quality.

  • PDF

The effects of dentin bonding agent formulas on their polymerization quality, and together with tooth tissues on their microleakage and shear bond strength: an explorative 3-step experiment

  • Erfan, Mohmmad;Jafarzadeh-Kashi, Tahereh Sadat;Ghadiri, Malihe;Rakhshan, Vahid
    • The Journal of Advanced Prosthodontics
    • /
    • v.6 no.5
    • /
    • pp.333-345
    • /
    • 2014
  • PURPOSE. Bonding agents (BA) are the crucial weak link of composite restorations. Since the commercial materials' compositions are not disclosed, studies to formulize the optimum ratios of different components are of value. The aim of this study was to find a proper formula of BAs. MATERIALS AND METHODS. This explorative experimental in vitro study was composed of 4 different sets of extensive experiments. A commercial BA and 7 experimental formulas were compared in terms of degree of conversion (5 experimental formulas), shear bond strength, mode of failure, and microleakage (3 experimental formulas). Statistical analyses were performed (${\alpha}$=.05). The DC of selected formula was tested one year later. RESULTS. The two-way ANOVA indicated a significant difference between the shear bond strength (SBS) of two tissues (dentin vs. enamel, P=.0001) in a way that dentinal bonds were weaker. However, there was no difference between the four materials (P=.283). The adhesive mode of failure was predominant in all groups. No differences between the microleakage of the four materials at occlusal (P=.788) or gingival (P=.508) sites were detected (Kruskal-Wallis). The Mann-Whitney U test showed a significant difference between the microleakage of all materials (3 experimental formulas and a commercial material) together at the occlusal site versus the gingival site (P=.041). CONCLUSION. A formula with 62% bisphenol A-glycidyl methacrylate (Bis-GMA), 37% hydroxy ethyl methacrylate (HEMA), 0.3% camphorquinone (CQ), and 0.7% dimethyl-para-toluidine (DMPT) seems a proper formula for mass production. The microleakage and SBS might be respectively higher and lower on dentin compared to enamel.

Bond Behavior of Recycled Coarse Aggregate Concrete Deteriorated by Freezing and Thawing (동결융해를 받은 순환 굵은골재 콘크리트의 부착성능)

  • Choi, Ki-Sun;Lee, Min-Jung;Yun, Hyun-Do;Kang, Ki-Woong;You, Young-Chan;Kim, Keung-Hwan
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2008.04a
    • /
    • pp.1097-1100
    • /
    • 2008
  • The purpose of this study to investigate the bond strength of recycled coarse aggregate concrete deteriorated by freezing and thawing. Concrete specimens with recycled coarse aggregate representing lower limit of the quality standard (water absorption : 3.0%, specific gravity : $2.5g.cm^3$) were manufactured and tested. The replacement ratio (0, 30, 60 and 100%) of recycled coarse aggregate and freezing-thawing cycles were considered in this test. From the test results, it was found that the bond strength of normal strength concrete is not affected by the replacement ratio of recycled coarse aggregate under freezing and thawing conditions. Also, the bond strength of the natural and recycled coarse aggregate concrete using AE admixtures was not decreased by frost action.

  • PDF

Properties of Board Manufactured from Sawdust, Ricehusk and Charcoal (톱밥과 왕겨 및 숯을 이용하여 제조한 보드의 성질)

  • HWANG, Jung-Woo;OH, Seung-Won
    • Journal of the Korean Wood Science and Technology
    • /
    • v.48 no.1
    • /
    • pp.61-75
    • /
    • 2020
  • In this study, the environmentally friendly material charcoal was added to ricehusk, an agricultural by-product, and sawdust, which emerges during the sawing process, to produce board by mixing ratio and concentration levels of ricehusk and charcoal; it then investigated its physical properties for development purposes and achieved the following results. The water absorption and thickness swelling of the compounded board produced per adding ratio of ricehusk and charcoal showed a gradually decreasing tendency along with the increase in adding ratio of the charcoal, and as the density of the compounded board increased, the water absorption decreased, while the thickness swelling increased. The internal bond strength of the compounded board had indicated its highest value of 0.49N/㎟ at the density of 0.7g/㎤. This satisfied the quality standard for KSF 3104 Particleboard. The internal bond strength of the compounded board manufactured per adding ratio of ricehusk and charcoal showed a steady decrease with the decrease in the adding ratio of ricehusk, and an increase in the addingratio of the charcoal. Also, in cases when the ratio of the ricehusk and charcoal by KSF 3104 quality standard were 35:5 and 30:10, it satisfied the quality standard of 15.0-type, whereas it satisfied the 13.0-type quality standard if the ratios were 25:15 and 20:20. It showed a tendency of increasing hardness of the compounded board with the increase in density, and decreasing hardness with the increase in the adding ratio of the charcoal.

Study on Highly Accuracy Quality Evaluation of Spot Weld by use of Image Processing Technique

    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.5 no.4
    • /
    • pp.38-46
    • /
    • 1996
  • This paper discusses the feasibility of Ultrasonic Nondestructive Evaluation (UNDE) technique for sport weld quality. Ultrasonic c-scan image assisted by image processing technique was used for Nondestructive Evaluation(NDE) of spot weld quality. Ultrasonic testing results obtained were confirmed and compared by Optical Microscope and SAM(Scanning Acoustic Mircroscope) observation of the spot-weld cross section, The results show that the nugget dinameter can be successfully measured with the accuracy of 0.5mm. It was ascertained that ultrasonic c-scan technique is very effective method for the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of the corona bond from nugget. Additional support for the above conclusions is provided by the results for galvanized steel. The ultrasonic results for galvanized welds generally correspond to the results for uncoated steel. Finally, it was found that the above-mentioned technique can be sufficiently applied to NDE method for securing the Quality Assurance(QA) of spot welded products in production line.

  • PDF

Corporate Bond Rating Using Various Multiclass Support Vector Machines (다양한 다분류 SVM을 적용한 기업채권평가)

  • Ahn, Hyun-Chul;Kim, Kyoung-Jae
    • Asia pacific journal of information systems
    • /
    • v.19 no.2
    • /
    • pp.157-178
    • /
    • 2009
  • Corporate credit rating is a very important factor in the market for corporate debt. Information concerning corporate operations is often disseminated to market participants through the changes in credit ratings that are published by professional rating agencies, such as Standard and Poor's (S&P) and Moody's Investor Service. Since these agencies generally require a large fee for the service, and the periodically provided ratings sometimes do not reflect the default risk of the company at the time, it may be advantageous for bond-market participants to be able to classify credit ratings before the agencies actually publish them. As a result, it is very important for companies (especially, financial companies) to develop a proper model of credit rating. From a technical perspective, the credit rating constitutes a typical, multiclass, classification problem because rating agencies generally have ten or more categories of ratings. For example, S&P's ratings range from AAA for the highest-quality bonds to D for the lowest-quality bonds. The professional rating agencies emphasize the importance of analysts' subjective judgments in the determination of credit ratings. However, in practice, a mathematical model that uses the financial variables of companies plays an important role in determining credit ratings, since it is convenient to apply and cost efficient. These financial variables include the ratios that represent a company's leverage status, liquidity status, and profitability status. Several statistical and artificial intelligence (AI) techniques have been applied as tools for predicting credit ratings. Among them, artificial neural networks are most prevalent in the area of finance because of their broad applicability to many business problems and their preeminent ability to adapt. However, artificial neural networks also have many defects, including the difficulty in determining the values of the control parameters and the number of processing elements in the layer as well as the risk of over-fitting. Of late, because of their robustness and high accuracy, support vector machines (SVMs) have become popular as a solution for problems with generating accurate prediction. An SVM's solution may be globally optimal because SVMs seek to minimize structural risk. On the other hand, artificial neural network models may tend to find locally optimal solutions because they seek to minimize empirical risk. In addition, no parameters need to be tuned in SVMs, barring the upper bound for non-separable cases in linear SVMs. Since SVMs were originally devised for binary classification, however they are not intrinsically geared for multiclass classifications as in credit ratings. Thus, researchers have tried to extend the original SVM to multiclass classification. Hitherto, a variety of techniques to extend standard SVMs to multiclass SVMs (MSVMs) has been proposed in the literature Only a few types of MSVM are, however, tested using prior studies that apply MSVMs to credit ratings studies. In this study, we examined six different techniques of MSVMs: (1) One-Against-One, (2) One-Against-AIL (3) DAGSVM, (4) ECOC, (5) Method of Weston and Watkins, and (6) Method of Crammer and Singer. In addition, we examined the prediction accuracy of some modified version of conventional MSVM techniques. To find the most appropriate technique of MSVMs for corporate bond rating, we applied all the techniques of MSVMs to a real-world case of credit rating in Korea. The best application is in corporate bond rating, which is the most frequently studied area of credit rating for specific debt issues or other financial obligations. For our study the research data were collected from National Information and Credit Evaluation, Inc., a major bond-rating company in Korea. The data set is comprised of the bond-ratings for the year 2002 and various financial variables for 1,295 companies from the manufacturing industry in Korea. We compared the results of these techniques with one another, and with those of traditional methods for credit ratings, such as multiple discriminant analysis (MDA), multinomial logistic regression (MLOGIT), and artificial neural networks (ANNs). As a result, we found that DAGSVM with an ordered list was the best approach for the prediction of bond rating. In addition, we found that the modified version of ECOC approach can yield higher prediction accuracy for the cases showing clear patterns.

Strategy of LMC Application at Bridge Overlay in Korea (LMC 교면포장공법의 국내 도입 방안)

  • 김기헌;윤경구;박상일;홍창우;이주형
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2000.10b
    • /
    • pp.1063-1068
    • /
    • 2000
  • Latex modified concrete (LMC) has grown to be accepted as a standard material of construction overlaying bridge decks in America due to its superior physical and chemical properties. The properties of latex, combined with the low water-cement ratio, produce a concrete that has improved flexural, tensile, and bond strength, lower modulus of elasticity, increased freeze-thaw resistance, and reduced permeability compared to conventional concrete of similar mix design. LMC overlays have been service in excellence for 30 years on thousands of bridge in U.S.A. This may, also, prolong the life cycle of bridge deck once it is adopted in Korea. The self-contained, mobile, continuous mixer is most appropriate particularly for concrete quality assurance. Assuring quality on a bridge deck overlay project should begin in the design phase and continue after the construction is completed. Quality should be the concern of everyone involved-owner, designer, and contractor.